Wires and Cables
Overhead Insulated Cable
Enhance aerial power distribution with robust Overhead Insulated Cables. Designed for safety and reliability in overhead line applications, these cables provide a secure alternative to bare conductors, particularly in areas prone to tree contact or requiring improved safety clearances. Our Overhead Insulated Cable features durable XLPE or HDPE insulation over high-strength aluminum conductors, offering excellent weather resistance, UV stability, and reduced short-circuit risks. Ideal for aerial bundled cable (ABC) systems, they improve grid reliability by minimizing outages from external factors, making them perfect for urban, suburban, and rural power distribution.
4 Artemia Aluminum Conductor Triplex Overhead Service Drop Cable
The 4 Artemia Aluminum Conductor Triplex Overhead Service Drop Cable is engineered for superior performance in overhead power distribution systems. Featuring three aluminum conductors with a neutral messenger, this cable ensures efficient electricity transmission for residential, commercial, and light industrial applications. Its robust construction includes high-grade aluminum alloy for enhanced conductivity and corrosion resistance, wrapped in weatherproof insulation to withstand harsh environmental conditions like UV exposure, rain, and wind. With a 4 AWG size, it supports voltages up to 600V and offers low impedance for minimal power loss. Easy to install with standard overhead fittings, it complies with ASTM, ANSI, and ICEA standards for safety and reliability. This triplex design reduces sagging and improves longevity, making it a cost-effective choice for utility companies and contractors. Whether upgrading existing lines or new installations, the 4 Artemia delivers dependable service with minimal maintenance. Invest in quality that powers your world efficiently.
4 Crab Aluminum Conductor Triplex Overhead Service Drop Cable Wire
4 Crab Triplex Aluminum Overhead Service Drop Cable is designed for reliable utility power delivery from pole-mounted transformers to the service entrance at residential, commercial, or light industrial sites. It consists of two insulated phase conductors and a bare AAC (All-Aluminum Conductor) messenger serving as both a neutral and mechanical support. Built for overhead single-phase service drops, it operates at voltages up to 600V and is insulated with black cross-linked polyethylene (XLP) for enhanced durability against UV, abrasion, and moisture. The 4 Crab's robust yet flexible structure prevents sagging and ensures stable performance over time. Utilities and contractors appreciate its cost-effectiveness and low-maintenance profile. Elevate your electrical infrastructure with this reliable cable that combines innovation and durability for uninterrupted power supply.
4 Scallop Aluminum Conductor Triplex Overhead Service Drop Cable
The 4 Scallop Triplex Aluminum Overhead Service Drop Cable is engineered for reliable utility power delivery from pole-mounted transformers to service entrances in residential, commercial, and temporary construction setups. It consists of two insulated phase conductors and a bare AAC (All-Aluminum Conductor) messenger that functions as both a neutral and mechanical support. Optimized for overhead single-phase service drops, it operates at voltages up to 600V and uses black cross-linked polyethylene (XLP) insulation to ensure long-lasting resistance to UV rays, moisture, and abrasion. This triplex configuration ensures excellent mechanical strength, reduced sag, and UV/weather resistance. Rated for 600V phase-to-phase and conductor temperatures up to 90°C (XLPE), it offers ampacity of 115A. Compliant with ASTM B-230, B-231, and ICEA S-76-474 standards, the 4 Scallop cable provides lightweight, corrosion-resistant performance ideal for long-term reliability in demanding aerial installations.
4 Strombus Aluminum Conductor Triplex Overhead Service Drop Cable
4 Strombus Aluminum Conductor Triplex Overhead Service Drop Cable is designed for reliable overhead power distribution from utility lines to service entrances of residential, commercial, and light industrial buildings. This cable consists of two insulated phase conductors and one bare or insulated neutral messenger made from high-purity aluminum, ensuring excellent conductivity, reduced weight, and long service life. The 4 Strombus Aluminum Conductor Triplex Overhead Service Drop Cable is manufactured using precision stranding and advanced insulation extrusion technology, providing stable electrical performance and strong mechanical strength. The insulation material offers excellent resistance to weathering, UV radiation, moisture, and temperature fluctuations, making the cable suitable for long-term outdoor installation. To guarantee consistent quality, the 4 Strombus Aluminum Conductor Triplex Overhead Service Drop Cable undergoes a comprehensive testing system covering raw materials, production processes, and finished products. Each stage follows standardized testing procedures to ensure compliance with international standards and utility requirements. This cable is an ideal solution for cost-effective, safe, and efficient overhead service drop applications.
6 Hippa Aluminum Conductor Triplex Overhead Service Drop Cable Wire
6 Hippa Aluminum Conductor Triplex Overhead Service Drop Cable Wire is engineered for safe and efficient overhead service drop connections. It features two insulated aluminum conductors stranded around a reinforced neutral messenger, providing balanced electrical performance and mechanical stability. This cable offers excellent corrosion resistance, low sag characteristics, and simplified installation. The insulation system of the 6 Hippa Aluminum Conductor Triplex Overhead Service Drop Cable Wire is designed to withstand prolonged exposure to sunlight, moisture, and temperature variations, ensuring reliable outdoor operation. A complete quality assurance program is implemented during manufacturing, covering raw material testing, process inspection, and finished product testing. Each production stage follows standardized procedures to ensure conformity with international standards and utility requirements. The 6 Hippa Aluminum Conductor Triplex Overhead Service Drop Cable Wire is a dependable choice for modern overhead power distribution systems.
6 Minex Aluminum Conductor Triplex Overhead Service Drop Cable
The 6 Minex Aluminum Conductor Triplex Overhead Service Drop Cable is engineered for reliable overhead power distribution from utility lines to service entrances. The cable structure consists of two insulated aluminum phase conductors twisted around a reinforced neutral messenger, delivering stable electrical performance and strong mechanical support. Manufactured from high-purity aluminum and weather-resistant insulation materials, the 6 Minex Aluminum Conductor Triplex Overhead Service Drop Cable offers excellent conductivity, low weight, and ease of installation. The insulation system is designed to withstand UV radiation, moisture, temperature fluctuations, and environmental aging, ensuring dependable long-term outdoor performance. A comprehensive quality control system is applied throughout production. The 6 Minex Aluminum Conductor Triplex Overhead Service Drop Cable undergoes systematic raw material testing, continuous process inspection, and rigorous finished product testing. Each stage follows standardized procedures to ensure compliance with international standards and utility specifications. This cable is an ideal solution for residential, commercial, and light industrial overhead service drop applications requiring safety, durability, and consistent quality.
6 Paludina Aluminum Conductor Triplex Overhead Service Drop Cable
The 6 Paludina Aluminum Conductor Triplex Overhead Service Drop Cable is engineered for safe and efficient overhead service drop installations. It features two insulated aluminum phase conductors twisted around a reinforced neutral messenger, delivering balanced electrical performance and strong mechanical support. This cable offers lightweight construction, corrosion resistance, and excellent weatherability. The insulation system of the 6 Paludina Aluminum Conductor Triplex Overhead Service Drop Cable provides long-term protection against sunlight, moisture, and temperature fluctuations, reducing maintenance costs and extending service life. A complete quality assurance system governs the manufacturing process, integrating raw material testing, process inspection, and finished product testing. Each production stage follows strict control procedures to ensure consistent compliance with international standards and utility specifications. The 6 Paludina Aluminum Conductor Triplex Overhead Service Drop Cable is a dependable choice for modern overhead power distribution networks.
6 Patella Aluminum Conductor Triplex Overhead Service Drop Cable
The 6 Patella Aluminum Conductor Triplex Overhead Service Drop Cable is designed to provide reliable overhead power distribution from utility lines to service entrances. The cable structure includes two insulated aluminum phase conductors twisted around a high-strength neutral messenger, ensuring stable electrical transmission and excellent mechanical support. Manufactured using high-purity aluminum and durable, weather-resistant insulation materials, the 6 Patella Aluminum Conductor Triplex Overhead Service Drop Cable offers low weight, easy handling, and reduced installation effort. The insulation system is engineered to resist UV radiation, moisture, temperature variation, and environmental aging, ensuring long-term outdoor performance. A comprehensive quality assurance system is applied throughout the manufacturing process. The 6 Patella Aluminum Conductor Triplex Overhead Service Drop Cable undergoes strict raw material testing, continuous process inspection, and rigorous finished product testing. Each production stage follows standardized procedures in accordance with international standards and utility requirements, making this cable a dependable solution for residential, commercial, and light industrial overhead service drop applications.
6 Voluta Aluminum Conductor Triplex Overhead Service Drop Cable
The 6 Voluta Aluminum Conductor Triplex Overhead Service Drop Cable is a high-quality, cost-effective solution for overhead power delivery from utility lines to residential or commercial weatherheads. It features three 6 AWG conductors: two insulated phase conductors of concentric or 7-strand 1350-H19 aluminum, covered in black cross-linked polyethylene (XLPE) or polyethylene (PE) insulation, twisted around a bare 6 AWG ACSR (6/1 strand) full-size neutral messenger for superior mechanical support and reduced sag. Rated 600V (phase-to-phase), with ampacity up to 85A (XLPE at 90°C) or 70A (PE at 75°C), this cable offers excellent weather resistance, corrosion protection, and lightweight design. Compliant with ASTM B-230, B-231, B-232, and ICEA S-76-474 standards, the 6 Voluta ensures safe, reliable performance in aerial service drop installations.In-Depth Analysis
Overhead Insulated Cable are built to deliver high efficiency, reliable performance, and advanced safety, helping businesses reduce energy costs while ensuring stable power supply. With future-ready adaptability for renewable energy and smart grid applications, they provide a sustainable and innovative solution for today’s and tomorrow’s power needs.
Comparative Analysis of Efficiency and Loss
Compared to the industry average, NPC Overhead Insulated Cable exhibit lower losses and higher efficiency across the entire load range.
Load Efficiency Comparison(%)
No-load Loss Comparison(W)
High Conductivity Design
High-purity oxygen-free copper or high-quality aluminum conductors are used with smooth surface and low resistance to ensure efficient power transmission and reduce energy loss.
Improved Conductivity
+20%
Reduced Energy Loss
-15%
Insulation Protection System
Use flame-retardant, wear-resistant and corrosion-resistant polymer insulation materials to meet the safe operation requirements in different environments.
Withstand Voltage Level
≥1kV
Flame Retardant Grade
VW-1 / IEC 60332-3
Weather-Resistant & Durable Technology
The outer sheath is made of UV-resistant, heat-resistant, and oil-resistant materials, making it suitable for high and low temperatures, humidity, and long-term outdoor use.
Service Life
≥ 25 Years
Operating Temperature Range
-40°C to +90°C
Safe Flame Retardant System
The multi-layered flame-retardant structure effectively slows the spread of flames and releases low-smoke, halogen-free gases during combustion, reducing secondary hazards.
Flame Retardant Performance
IEC 60332 / UL 1581 Qualified
Smoke Density
Low Smoke ≤50%
Easy Installation & Maintenance
The flexible core and flex-resistant outer sheath provide a small bend radius and high installation efficiency. Color coding and length markings reduce installation and maintenance costs.
Bend Radius
≤6D
Installation Efficiency Improvement
+30%
Intelligent Monitoring
An optional remote monitoring system is available to monitor operating status, temperature, load and other parameters in real time, and supports fault warning and remote diagnosis.
Data Collection Frequency
one times a minute
Fault Warning Accuracy
98%
Environmental Adaptability Analysis
NPC Overhead Insulated Cable have been rigorously tested and can operate stably under various harsh environmental conditions.
Temperature Range
-40℃ ~ +55℃
Can work normally in extreme high and low temperature environments
Humidity Adaptation
0 ~ 100% RH
Including condensation environment, no frost requirement
Weather Resistance Grade
UV/IEC 60811-501
The outer sheath has excellent UV resistance and aging resistance
Chemical Corrosion Resistance
Oil / Acid / Alkali
Resistant to oil, acid, alkali and some chemical corrosion environments
Why Choose Us
With 30 years of expertise, global certifications, and advanced manufacturing technology, NPC Electric delivers reliable, high-performance overhead insulated cable trusted by industries worldwide.
Overhead Insulated Cable Manufacturer
NPC Electric is a leading overhead insulated cable manufacturer, specializing in the production of high-quality insulated power cables for overhead power lines and electricity distribution systems. Our overhead insulated cables are designed to provide safety, reliability, and long-term performance in outdoor installations, especially in high voltage and high-current applications. These cables offer excellent corrosion resistance and mechanical strength, ensuring minimal maintenance and increased durability. Made from premium materials and manufactured to international standards, NPC Electric’s insulated cables are perfect for urban, rural, and industrial networks. Our commitment to quality and innovation guarantees the reliable energy delivery and sustainable power distribution you need for any infrastructure project.
Overhead Insulated Cable Benefits
Overhead insulated cables offer several key benefits for power transmission networks. The primary advantage of insulated power cables is their enhanced safety, as they reduce the risk of electrical accidents by providing protection against accidental contact with live wires. These high voltage insulated cables also minimize the impact of environmental factors such as wind, rain, or snow on the transmission network. Corrosion-resistant cables are ideal for coastal areas or regions with high humidity, ensuring longevity and reducing maintenance costs. Additionally, insulated cables improve energy efficiency by minimizing losses and reducing the need for costly repairs. In renewable energy applications, such as solar and wind power systems, overhead insulated cables ensure safe and efficient energy delivery across vast areas.
Overhead Insulated Cable Installation
Overhead insulated cable installation requires careful planning and adherence to safety standards. NPC Electric ensures that our insulated power cables are installed following precise installation procedures, which include proper tensioning, securing to support structures, and maintaining safety clearances in overhead power lines. The high voltage cable installation process is designed to minimize risks and ensure long-term reliability. Once installed, insulated cables require regular maintenance to ensure optimal performance. This includes periodic inspections for damage, corrosion, and insulation wear, as well as testing for voltage endurance and mechanical integrity. NPC Electric’s cable maintenance services guarantee that power transmission networks continue to operate safely, efficiently, and with minimal downtime, ensuring reliable power delivery for urban, rural, and industrial installations.
Testing and Certification
At NPC Electric, every overhead insulated cable undergoes rigorous testing and certification to ensure optimal performance and safety. Our insulated power cables are tested for high voltage endurance, insulation resistance, and mechanical strength to meet IEC and ANSI standards. We conduct comprehensive quality control checks, including dielectric testing, temperature rise testing, and corrosion resistance evaluation to guarantee the durability of our high voltage cables in demanding environments. Each insulated cable is certified to meet international safety standards, ensuring reliable performance in overhead power lines, electricity distribution systems, and renewable energy projects. NPC Electric’s commitment to quality testing and certification ensures long-term, safe power transmission and minimal maintenance requirements.
Product Show
Explore the detailed design and practical application scenarios of overhead insulated cables
Overhead Insulated Cable
overhead cable have colors
Overhead Insulated Cable Color
overhead cable four colors
Aerial Bundled Cable
abc cable design cores
Aerial Bundled Cable Core
abc cable font view cores
Service Drop Cable
service drop cable cores design
Control Cables
control cables product show
Control Cables Structure
control cables structure design
Overhead Insulated SWA Cable
swa cable cores design
Testing and Certification
Tested with precision and certified to meet international standards as
well as strict industry requirements.
Bare Cable Test Report
SGS Inspection Report
Certificate of Acceptance
ISO Quality Certificate
ISO Environmental Certificate
ISO Occupational Certificate
UL Laboratory Certificate
UL Product Certificate
Project Cases
NPC wires and cables have been successfully applied in many projects and have been highly praised by customers.
Peru Solar PV Project
CompletedNPC Electric Delivers Medium-Voltage Cables for Peru Solar PV Project
Country：Peru
Model：HEPRZ1(AS) 1x630 mm² 19/33kV x 6km
Chile El Project
CompletedReliable 19/33kV MV cables ensuring safe, stable, and efficient power transmission for critical projects.
Country：Chile
Model：19/33kV MV Power Cables x 5km
Dominican Edenorte Project
CompletedProvide outdoor power solutions for urban main road reconstruction projects to adapt to complex environments.
Country：Dominican
Model：NPC AAAC Cable & Triplex Cable x 10km
Technical Advantages
● 30+ years of manufacturing experience
● ISO and UL certified production
● Customized cable and transformer solutions
FAQ From Customers
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What is the structure of an overhead insulated cable?
Overhead insulated cables typically consist of a conductor, insulation layer, and an optional outer sheath. The conductor is usually made from aluminum or copper, providing excellent electrical conductivity. The insulation layer, made from materials like cross-linked polyethylene (XLPE) or PVC, protects the conductor and prevents accidental contact with live wires. An optional outer sheath is added for additional mechanical protection and durability, particularly in harsh environmental conditions. -
What materials are used for the insulation of overhead insulated cables?
The insulation of overhead insulated cables is typically made from cross-linked polyethylene (XLPE), which offers superior thermal stability, electrical insulation properties, and resistance to environmental factors. Alternatively, PVC (polyvinyl chloride) can be used for lower voltage applications. These materials help prevent electrical hazards by ensuring that the conductor remains safely insulated, especially in outdoor and exposed environments such as overhead power lines. -
How are overhead insulated cables manufactured?
The manufacturing process of overhead insulated cables begins with the conductor preparation, which involves drawing aluminum or copper to the desired size. The insulation layer is then applied using extrusion technology, ensuring uniform thickness and durability. For high voltage cables, the insulation is cross-linked to improve performance at elevated temperatures and resist electrical stress. The outer sheath is then added, providing protection against physical damage and environmental conditions. The entire process follows stringent quality control and testing procedures to ensure reliability and compliance with international standards such as IEC and ANSI. -
What makes overhead insulated cables suitable for high voltage applications?
Overhead insulated cables are suitable for high voltage applications due to their specialized insulation materials such as cross-linked polyethylene (XLPE), which provides excellent electrical strength and thermal stability. These materials prevent the risk of electrical leakage and offer protection against high voltage surges. The cables' mechanical strength and weather-resistant outer sheath ensure long-term durability and performance, even in extreme environments. Additionally, the insulated layers prevent external damage from wind, moisture, and physical contact, making them ideal for high-voltage power transmission. -
How do overhead insulated cables protect against environmental factors?
Overhead insulated cables are designed to withstand environmental challenges such as moisture, extreme temperatures, UV radiation, and mechanical stress. The insulation material, typically XLPE or PVC, offers excellent resistance to corrosion and weathering, ensuring long-lasting performance even in harsh climates. The outer sheath further protects the cable from abrasion, chemical exposure, and physical damage, ensuring that the cables maintain their integrity and electrical safety during their service life.
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