PV SOLAR Aluminum 8000 XLPE Insulated
The PV Solar Aluminum 8000 XLPE Insulated Cable is a lightweight, high-efficiency solar cable designed for photovoltaic power generation systems. It features 8000 series aluminum alloy conductors for excellent conductivity and flexibility, cross-linked polyethylene (XLPE) insulation for superior thermal, UV, and weather resistance, and is suitable for both DC and AC applications. Compliant with TÜV 2PfG 1169 / EN 50618 and UL 4703 standards, this cable offers low voltage drop, high current-carrying capacity, and long service life in harsh outdoor environments. The PV Solar Aluminum 8000 XLPE Insulated Cable significantly reduces weight and installation costs compared to copper cables while maintaining reliable performance. It is widely used in solar farms, rooftop PV systems, and ground-mounted installations requiring cost-effective, durable, and high-performance cabling solutions.
- Rated Voltage 1.8 kV DC / 0.6/1kV AC
- Max Operating Temp Short Circuit Temp
- Short Circuit Temp 250°C (5s)
Construction
Technical Specifications
Quality Control
Application
Construction
PV SOLAR Aluminum 8000 XLPE Insulated Construction
Product Features
AA-8000 series aluminum alloy conductor
High conductivity and low power loss
XLPE insulation with excellent thermal performance
UV-resistant construction
Moisture and ozone resistance
Lightweight for easy installation
Excellent corrosion resistance
Long service life exceeding 25 years
High conductivity and low power loss
XLPE insulation with excellent thermal performance
UV-resistant construction
Moisture and ozone resistance
Lightweight for easy installation
Excellent corrosion resistance
Long service life exceeding 25 years
Conductor Material
AA-8000 Aluminum Alloy
Conductor Class
Class 2 / Class 5
Insulation Material
XLPE
UV Resistance
Yes
UV Resistance
Excellent
Standard
IEC 60502-1 / EN 50618 / UL 4703
Technical Specifications
PV SOLAR Aluminum 8000 XLPE Insulated
PV SOLAR Aluminum 8000 XLPE Insulated Data Sheet
| Part Number | Conductor Size | No. of Strands | Insulation Thickness (inches) |
Overall Diameter (inches) |
Net Weight (lbs/kft) |
DC Resistance at 20°C (Ω/kft) |
Ampacity* at 90°C (amps) |
|
| AWG | kcmil | |||||||
| 8-01XLALUSEPV | 8 | 7 | 0.075 | 0.294 | 21.0 | 0.504 | 45 | |
| 6-01XLALUSEPV | 6 | 7 | 0.075 | 0.325 | 31.0 | 0.316 | 55 | |
| 4-01XLALUSEPV | 4 | 7 | 0.075 | 0.367 | 49.0 | 0.199 | 75 | |
| 2-01XLALUSEPV | 2 | 7 | 0.075 | 0.421 | 77.0 | 0.125 | 100 | |
| 1-01XLALUSEPV | 1 | 19 | 0.095 | 0.491 | 97.0 | 0.099 | 115 | |
| 1/0-01XLALUSEPV | 1/0 | 19 | 0.095 | 0.531 | 122.0 | 0.079 | 135 | |
| 2/0-01XLALUSEPV | 2/0 | 19 | 0.095 | 0.577 | 154.0 | 0.062 | 150 | |
| 3/0-01XLALUSEPV | 3/0 | 19 | 0.095 | 0.619 | 194.0 | 0.049 | 175 | |
| 4/0-01XLALUSEPV | 4/0 | 19 | 0.095 | 0.672 | 245.0 | 0.039 | 205 | |
| 250-01XLALUSEPV | 250 | 37 | 0.110 | 0.743 | 291.0 | 0.033 | 230 | |
| 300-01XLALUSEPV | 300 | 37 | 0.110 | 0.797 | 347.0 | 0.028 | 260 | |
| 350-01XLALUSEPV | 350 | 37 | 0.110 | 0.845 | 404.0 | 0.024 | 280 | |
| 400-01XLALUSEPV | 400 | 37 | 0.110 | 0.886 | 461.0 | 0.021 | 305 | |
| 500-01XLALUSEPV | 500 | 37 | 0.110 | 0.963 | 574.0 | 0.017 | 350 | |
| 600-01XLALUSEPV | 600 | 61 | 0.125 | 1.064 | 687.0 | 0.014 | 385 | |
| 750-01XLALUSEPV | 750 | 61 | 0.125 | 1.163 | 858.0 | 0.011 | 435 | |
| 1000-01XLALUSEPV | 1000 | 61 | 0.125 | 1.311 | 1143.0 | 0.008 | 500 | |
*All values are nominal and subject to correction.
**Ampacities are based on Table 310.15(B)(16) of the NEC 2017 Edition...
Quality Control
PV SOLAR Aluminum 8000 XLPE Insulated
Raw Material Test
Raw material testing for the PV Solar Aluminum 8000 XLPE Insulated Cable ensures compliance with TÜV and EN 50618 standards. 8000 series aluminum alloy rods are inspected for purity, conductivity, and elongation using spectrometry and tensile machines. XLPE insulation compound is rigorously evaluated for density, melt flow index, antioxidant levels, crosslinking potential, UV stabilizer content, and thermal stability using OIT and DSC analysis. Samples undergo accelerated UV aging and environmental stress cracking tests. The step-by-step process includes incoming batch verification, random sampling, chemical composition analysis via spectrometry, mechanical property testing before and after aging, UV resistance pre-checks, and final material approval decision. Only qualified materials are released, guaranteeing the PV Solar Aluminum 8000 XLPE Insulated Cable achieves excellent conductivity, insulation integrity, weather resistance, and long-term reliability in solar PV applications.
Process inspection
During manufacturing of the PV Solar Aluminum 8000 XLPE Insulated Cable, process inspection maintains strict quality control. Aluminum conductor stranding is monitored for compactness and diameter tolerance. XLPE insulation extrusion controls thickness, concentricity, and bonding with online capacitance and X-ray systems. Surface smoothness and marking permanence are inspected in real time. Key steps include material pre-drying confirmation, extrusion parameter logging (temperature, speed, tension), intermediate hot set tests for crosslinking degree, defect detection with immediate correction, and controlled cooling. This multi-stage oversight guarantees the PV Solar Aluminum 8000 XLPE Insulated Cable achieves void-free insulation, precise construction, and full TÜV/EN 50618 compliance throughout production.
Finished Product
The finished PV Solar Aluminum 8000 XLPE Insulated Cable undergoes comprehensive testing. Routine tests include conductor resistance, AC/DC voltage withstand, insulation thickness verification, and spark testing. Mechanical tests cover elongation, cold bend, and tensile strength. Weathering via UV aging, ozone resistance, and heat distortion is assessed. The process steps include sample preparation, gradual voltage ramp-up and hold period, mechanical load application, environmental conditioning (UV/heat), post-test electrical and mechanical re-measurement, and detailed visual inspection. Additional checks cover shrinkage, marking durability, and long-term aging performance. Only cables passing all criteria are approved, confirming the PV Solar Aluminum 8000 XLPE Insulated Cable’s superior electrical safety, mechanical robustness, and suitability for solar photovoltaic systems.
Application
PV Solar Aluminum 8000 XLPE Insulated Cable is ideal for solar PV systems, including rooftop installations, ground-mounted solar farms, and large-scale photovoltaic power plants requiring lightweight, cost-effective, and weather-resistant cabling solutions.
Technical Advantages
● 30+ years of manufacturing experience
● ISO and UL certified production
● Customized cable and transformer solutions
Product Packaging
Wires and Cables packaging (1)
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Wires and Cables packaging (4)
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Wires and Cables packaging (8)
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What are the advantages of power cables and overhead lines?(1) Reliable operation, because it is installed in a hidden place such as underground, it is less damaged by external forces, has less chance of failure, and the power supply is safe, and it will not cause harm to people; (2) The maintenance workload is small and frequent inspections are not required; (3) No need to erect towers; (4) Help improve power factor.
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Which aspects should be considered when choosing the cross section of a power cable?(1) The long-term allowable working current of the cable; (2) Thermal stability once short circuited; (3) The voltage drop on the line cannot exceed the allowable working range.
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What are the measures for cable fire prevention?(1) Use flame-retardant cables; (2) Use fireproof cable tray; (3) Use fireproof paint; (4) Fire partition walls and fire baffles are installed at cable tunnels, mezzanine exits, etc.; (5) Overhead cables should avoid oil pipelines and explosion-proof doors, otherwise local pipes or heat insulation and fire prevention measures should be taken.
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What should be paid attention to during the transportation and handling of cables?(1) During transportation, loading and unloading, cables and cable reels should not be damaged. It is strictly forbidden to push the cable reels directly from the vehicle. Generally, cables should not be transported and stored flat. (2) Before transporting or rolling the cable reel, ensure that the cable reel is firm, the cable is wound tightly, the oil pipe between the oil-filled cable and the pressure oil tank should be fixed without damage, the pressure oil tank should be firm, and the pressure indication should meet the requirements.
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What inspections should be carried out for the acceptance of cable lines?(1) The cable specifications should meet the regulations, the arrangement should be neat, no damage, and the signs should be complete, correct and clear; (2) The fixed bending radius of the cable, the related distance and the wiring of the metal sheath of the single-core power cable should meet the requirements; (3) The cable terminal and the middle head should not leak oil, and the installation should be firm. The oil pressure of the oil-filled cable and the meter setting should meet the requirements; (4) Good grounding; (5) The color of the cable terminal is correct, and the metal parts such as the bracket are completely painted; (6) There should be no debris in the cable trench, tunnel, and bridge, and the cover should be complete.
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