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H01N2-D EN 50525-2-81 Welding Cable
H01N2-D EN 50525-2-81 Welding Cable

H01N2-D EN 50525-2-81 Welding Cable

The H01N2-D EN 50525-2-81 Welding Cable is a high-performance flexible cable designed specifically for welding and heavy-duty industrial applications. Manufactured in compliance with EN 50525-2-81, this cable features a Class 6 finely stranded copper conductor that provides excellent flexibility and conductivity. Its durable rubber compound sheath ensures outstanding resistance to heat, oil, abrasion, ozone, and mechanical stress, making it ideal for demanding work environments. Engineered for connecting welding equipment, mobile power supplies, and robotic welding systems, the H01N2-D cable ensures safe, stable high-current transmission even under extreme operating conditions. It is widely used in automotive manufacturing, shipbuilding, battery energy storage systems (BESS), and industrial workshops. With its superior flexibility, the cable can withstand frequent movement and bending, reducing fatigue during use. It maintains reliable performance across a wide temperature range from -40°C to +85°C, offering consistent electrical integrity in both fixed and flexed installations. Complying with international standards such as EN 50525-2-81, EN 60228, VDE 0282-6, and BS 638 Part 4, the H01N2-D cable also meets IEC/EN 60332-1-2 flame-retardant requirements, ensuring safety in high-risk industrial environments.
Voltage Rating 100V
Temperature Rating Fixed: -40°C to +85°C
Flexed: - 20°C to +85°C
Minimum Bending Radius Flexed: 6 x overall diameter
Construction
Technical Specifications
Quality Control
Application

Construction

H01N2-D EN 50525-2-81 Welding Cable Constrution
H01N2-D EN 50525-2-81 Welding Cable Constrution

Conductor

Generally to Class 6 flexible copper conductor

Separator

PET (Polyester Tape)

Sheath

Rubber compound

Sheath Colour

Black/Red

Manufacturer Standard

EN 50525-2-81, EN 60228, HD 22.6, VDE 0282-6, BS 638 Part 4

Flame retardant

IEC/EN 60332-1-2

Application

H01N2-D EN 50525-2-81 Welding Cable is primarily used for connecting welding robots in the automotive industry, shipyards, and manual or automated welding production lines. Its robust construction also makes it suitable for battery interconnection or battery energy storage systems, offering resistance to high and low temperatures, ozone, radiation, and various chemicals.

Technical Specifications

H01N2-D EN 50525-2-81 Welding Cable
H01N2-D EN 50525-2-81 Welding Cable Data Sheet
Conductor Class Nominal Cross Sectional Area
mm²
Total Radial Thickness of Covering
mm
Nominal Overall Diameter
mm
Nominal Weight
kg/km
1 10 2 9 146
1 16 2 10 204
1 25 2 11.5 290
1 35 2 12.5 384
1 50 2.2 14.5 535
1 70 2.4 16.5 716
1 95 2.6 18.5 943
1 120 2.8 20.5 1235
1 150 3 23 1556

Quality Control

H01N2-D EN 50525-2-81 Welding Cable
Raw Material Test

Raw Material Test

NPC has always chosen raw material suppliers who have a good reputation, possess stable supply capabilities and have passed international quality system certifications (such as ISO 9001). And establish a long-term cooperative relationship with it, forming a stable and reliable raw material supply chain.
We will ensure that all raw materials are subject to strict inspection procedures upon entry to the factory, and can only be stored in the warehouse after they have been confirmed to meet the standards.

Process inspection

Process inspection

NPC has strict quality control procedures for each process in the cable production process.
Process documents: Develop detailed process flow and operation instructions to clarify the operating specifications and quality standards of each process.
Equipment calibration: Regularly calibrate key equipment such as wire drawing machines, stranding machines, extruders, and diameter gauges to ensure that the accuracy meets the requirements.
First piece confirmation: Before each batch of production, the first piece is trial-produced to confirm that the process parameters, product dimensions, electrical performance, etc. meet the standards before mass production can be carried out.

Finished Product

Finished Product

Inspectors conduct ex-factory inspections on cables according to relevant standards and corresponding product inspection specifications to ensure that each ex-factory product complies with the process regulations.

Application

H01N2-D EN 50525-2-81 Welding Cable is primarily used for connecting welding robots in the automotive industry, shipyards, and manual or automated welding production lines.

Technical Advantages

● 30+ years of manufacturing experience
● ISO and UL certified production
● Customized cable and transformer solutions

Product Packaging

Wires and Cables packaging (1)
Wires and Cables packaging (1)
Wires and Cables packaging (2)
Wires and Cables packaging (2)
Wires and Cables packaging (3)
Wires and Cables packaging (3)
Wires and Cables packaging (4)
Wires and Cables packaging (4)
Wires and Cables packaging (5)
Wires and Cables packaging (5)
Wires and Cables packaging (6)
Wires and Cables packaging (6)
Wires and Cables packaging (7)
Wires and Cables packaging (7)
Wires and Cables packaging (8)
Wires and Cables packaging (8)

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FAQ From Customers

What are the advantages of power cables and overhead lines?
(1) Reliable operation, because it is installed in a hidden place such as underground, it is less damaged by external forces, has less chance of failure, and the power supply is safe, and it will not cause harm to people;
(2) The maintenance workload is small and frequent inspections are not required;
(3) No need to erect towers;
(4) Help improve power factor.
Which aspects should be considered when choosing the cross section of a power cable?
(1) The long-term allowable working current of the cable;
(2) Thermal stability once short circuited;
(3) The voltage drop on the line cannot exceed the allowable working range.
What are the measures for cable fire prevention?
(1) Use flame-retardant cables;
(2) Use fireproof cable tray;
(3) Use fireproof paint;
(4) Fire partition walls and fire baffles are installed at cable tunnels, mezzanine exits, etc.;
(5) Overhead cables should avoid oil pipelines and explosion-proof doors, otherwise local pipes or heat insulation and fire prevention measures should be taken.
What should be paid attention to during the transportation and handling of cables?
(1) During transportation, loading and unloading, cables and cable reels should not be damaged. It is strictly forbidden to push the cable reels directly from the vehicle. Generally, cables should not be transported and stored flat.
(2) Before transporting or rolling the cable reel, ensure that the cable reel is firm, the cable is wound tightly, the oil pipe between the oil-filled cable and the pressure oil tank should be fixed without damage, the pressure oil tank should be firm, and the pressure indication should meet the requirements.
What inspections should be carried out for the acceptance of cable lines?
(1) The cable specifications should meet the regulations, the arrangement should be neat, no damage, and the signs should be complete, correct and clear;
(2) The fixed bending radius of the cable, the related distance and the wiring of the metal sheath of the single-core power cable should meet the requirements;
(3) The cable terminal and the middle head should not leak oil, and the installation should be firm. The oil pressure of the oil-filled cable and the meter setting should meet the requirements;
(4) Good grounding;
(5) The color of the cable terminal is correct, and the metal parts such as the bracket are completely painted;
(6) There should be no debris in the cable trench, tunnel, and bridge, and the cover should be complete.

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