H01N2-D EN 50525-2-81 Welding Cable
The H01N2-D EN 50525-2-81 Welding Cable is an ultra-flexible, heavy-duty single-core cable specifically developed for professional welding applications. It features extremely fine-stranded class 5 copper conductors for maximum flexibility and high current-carrying capacity, heat-resistant rubber insulation and outer sheath providing excellent thermal stability (up to 85–90°C continuous, 200°C short-term), superior oil resistance, flame retardancy (IEC 60332-1), abrasion/tear resistance, and weatherproofing. Compliant with EN 50525-2-81 (HD 22.6 S2) standard and rated 100 V, it supports very tight bending radii, frequent reeling, and reliable performance even under intense mechanical stress and welding heat. The H01N2-D is the industry standard choice for electrode holders, earth returns, welding machines, and portable high-current connections in workshops, shipbuilding, construction, and industrial environments where extreme flexibility and durability are required.
- Voltage Rating 100V
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Temperature Rating
Fixed: -40°C to +85°C
Flexed: - 20°C to +85°C - Minimum Bending Radius Flexed: 6 x overall diameter
Construction
Technical Specifications
Quality Control
Application
Construction
H01N2-D EN 50525-2-81 Welding Cable Constrution
Conductor
Generally to Class 6 flexible copper conductor
Separator
PET (Polyester Tape)
Sheath
Rubber compound
Sheath Colour
Black/Red
Manufacturer Standard
EN 50525-2-81, EN 60228, HD 22.6, VDE 0282-6, BS 638 Part 4
Flame retardant
IEC/EN 60332-1-2
Application
H01N2-D EN 50525-2-81 Welding Cable is primarily used for connecting welding robots in the automotive industry, shipyards, and manual or automated welding production lines. Its robust construction also makes it suitable for battery interconnection or battery energy storage systems, offering resistance to high and low temperatures, ozone, radiation, and various chemicals.
Technical Specifications
H01N2-D EN 50525-2-81 Welding Cable
H01N2-D EN 50525-2-81 Welding Cable Data Sheet
| Conductor Class | Nominal Cross Sectional Area mm² |
Total Radial Thickness of Covering mm |
Nominal Overall Diameter mm |
Nominal Weight kg/km |
| 1 | 10 | 2 | 9 | 146 |
| 1 | 16 | 2 | 10 | 204 |
| 1 | 25 | 2 | 11.5 | 290 |
| 1 | 35 | 2 | 12.5 | 384 |
| 1 | 50 | 2.2 | 14.5 | 535 |
| 1 | 70 | 2.4 | 16.5 | 716 |
| 1 | 95 | 2.6 | 18.5 | 943 |
| 1 | 120 | 2.8 | 20.5 | 1235 |
| 1 | 150 | 3 | 23 | 1556 |
Quality Control
H01N2-D EN 50525-2-81 Welding Cable
Raw Material Test
Raw Material Test for H01N2-D EN 50525-2-81 Welding Cable focuses on ultra-flexibility and heat resistance. Steps include: Certification Verification: Fine-stranded copper and heat-resistant rubber compounds meet EN 50525-2-81 standards. Conductor Testing: Tensile, elongation, conductivity analysis. Insulation & Sheath Evaluation: Rubber tensile/elongation/dielectric strength, thermal aging, oil resistance. Thermal Validation: Continuous 85–90°C rating, short-term 200°C withstand. Flame & Mechanical Check: IEC 60332-1 flame retardancy, extreme abrasion/tear resistance. Batch Rejection: Non-compliant quarantined. Approved materials ensure the H01N2-D EN 50525-2-81 Welding Cable's ultra-flexibility and welding reliability.
Process inspection
Process Inspection for H01N2-D EN 50525-2-81 Welding Cable enforces ultra-flexible quality. The procedure features: Stranding Control: Very fine copper stranding uniformity. Extrusion Monitoring: Heat-resistant rubber applied with defect detection. Real-Time Checks: Resistance, diameter, surface quality. Optimization: Extrusion parameters adjusted. Sampling: Frequent thermal/flexibility tests. Correction: Immediate fixes. This guarantees the H01N2-D EN 50525-2-81 Welding Cable excels in professional welding applications.
Finished Product
Finished Product Test validates the H01N2-D EN 50525-2-81 Welding Cable for deployment. Steps include: Inspection: Visual/dimensional/marking verification. Electrical: Resistance, insulation, withstand. Thermal: 90°C aging, 200°C short-term, hot set test. Mechanical: Extreme bending, tensile, abrasion resistance. Performance: Oil/flame/ozone resistance. Release: Only passing H01N2-D EN 50525-2-81 Welding Cable approved for reliable welding use.
Application
The H01N2-D EN 50525-2-81 Welding Cable is perfect for manual arc welding, MIG/TIG welding machines, electrode holders, earth return leads, industrial workshops, shipyards, construction sites, and mobile welding setups requiring ultra-flexible, heat-resistant, oil/abrasion resistant cable for high-current, frequent-bending applications.
Technical Advantages
● 30+ years of manufacturing experience
● ISO and UL certified production
● Customized cable and transformer solutions
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