Solar Cable Aluminum Single/Twin Core
Solar Cable Aluminum Single/Twin Core is designed for modern photovoltaic power generation systems, providing a reliable and cost-effective solution for solar energy transmission. Manufactured with high-performance AA-8000 series aluminum alloy conductors and premium XLPE insulation, the cable delivers excellent electrical performance, lightweight installation advantages, and long-term operational reliability. The aluminum alloy conductor offers high conductivity, superior flexibility, and enhanced corrosion resistance compared to conventional aluminum conductors. The XLPE insulation provides excellent thermal stability, UV resistance, ozone resistance, moisture protection, and weather durability, ensuring dependable operation in demanding outdoor environments. Available in both single-core and twin-core configurations, the cable is suitable for interconnecting solar panels, combiner boxes, inverters, battery storage systems, and DC distribution equipment. Its lightweight construction reduces transportation and installation costs while maintaining efficient power transmission.
- Rated Voltage 0.6/1kV / 1.5kV DC
- Max Operating Temp 90°C
- Short Circuit Temp 250°C (5 Seconds)
Construction
Technical Specifications
Quality Control
Application
Construction
Solar Cable Aluminum Single/Twin Core Construction
Product Features
AA-8000 aluminum alloy conductor
Available in single-core and twin-core designs
Excellent electrical conductivity
UV-resistant insulation system
Moisture and ozone resistance
Lightweight for easy installation
Superior corrosion resistance
High-temperature performance
Available in single-core and twin-core designs
Excellent electrical conductivity
UV-resistant insulation system
Moisture and ozone resistance
Lightweight for easy installation
Superior corrosion resistance
High-temperature performance
Conductor Material
AA-8000 Aluminum Alloy
Conductor Class
Class 5 Flexible
Insulation Material
XLPE / XLPO
Core Configuration
Single Core / Twin Core
UV & Weather Resistance
Excellent
Standard
EN 50618 / IEC 62930 / UL 4703
Technical Specifications
Solar Cable Aluminum Single/Twin Core
Solar Cable Aluminum Single/Twin Core Data Sheet
| AWG |
Conductor Construction (No./mm) |
600V Inner Layer O.D. (mm) |
600V Cable O.D. (mm) |
1000 or 2000V Inner Layer O.D. (mm) |
1000 or 2000V Cable O.D. (mm) |
Conductor Resistance Max (Ω/km, 20℃) |
| 14 | 41/0.254 | 3.45 | 5.10 | 4.20 | 5.85 | 8.96 |
| 12 | 48/0.30 | 3.95 | 5.60 | 4.75 | 6.40 | 5.64 |
| 10 | 78/0.30 | 4.60 | 6.20 | 5.35 | 7.00 | 3.546 |
| 8 | 67/0.40 | 6.10 | 7.70 | 6.70 | 8.30 | 2.23 |
| 6 | 106/0.40 | 7.10 | 9.50 | 7.65 | 10.10 | 1.403 |
| 4 | 420/0.254 | 8.80 | 11.20 | 9.30 | 11.70 | 0.882 |
| 2 | 665/0.254 | 10.60 | 13.00 | 11.10 | 13.50 | 0.5548 |
| 1/0 | 1045/0.254 | 13.20 | 16.40 | 13.70 | 16.90 | 0.3487 |
| 2/0 | 1330/0.254 | 14.60 | 17.80 | 15.10 | 18.30 | 0.2766 |
| 3/0 | 1672/0.254 | 16.00 | 19.20 | 16.50 | 19.70 | 0.2194 |
| 4/0 | 2109/0.254 | 17.40 | 20.60 | 17.90 | 21.10 | 0.1722 |
Quality Control
Solar Cable Aluminum Single/Twin Core
Raw Material Test
Raw material testing for the Solar Cable Aluminum Single/Twin Core XLPE ensures compliance with TÜV 2PfG 1169 and EN 50618 standards. 8000 series aluminum alloy rods are inspected for purity, conductivity, and elongation using spectrometry and tensile machines. XLPE insulation compound is rigorously evaluated for density, melt flow index, antioxidant levels, crosslinking potential, UV stabilizer content, and thermal stability using OIT and DSC analysis. Samples undergo accelerated UV aging and environmental stress cracking tests. The step-by-step process includes incoming batch verification, random sampling, chemical composition analysis via spectrometry, mechanical property testing before and after aging, UV resistance pre-checks, and final material approval decision. Only qualified materials are released, guaranteeing the Solar Cable Aluminum Single/Twin Core XLPE achieves excellent conductivity, insulation integrity, superior weather resistance, and long-term reliability in solar PV applications.
Process inspection
During manufacturing of the Solar Cable Aluminum Single/Twin Core XLPE, process inspection maintains strict quality control. Aluminum conductor stranding is monitored for compactness and diameter tolerance. XLPE insulation extrusion controls thickness, concentricity, and bonding with online capacitance and X-ray systems. For twin core versions, proper pairing and twisting are verified. Surface smoothness and marking permanence are inspected in real time. Key steps include material pre-drying confirmation, extrusion parameter logging (temperature, speed, tension), intermediate hot set tests for crosslinking degree, defect detection with immediate correction, and controlled cooling. This multi-stage oversight guarantees the Solar Cable Aluminum Single/Twin Core XLPE achieves void-free insulation, precise construction, and full TÜV/EN 50618 compliance throughout production.
Finished Product
The finished Solar Cable Aluminum Single/Twin Core XLPE undergoes comprehensive testing. Routine tests include conductor resistance, AC/DC voltage withstand, insulation thickness verification, and spark testing. Mechanical tests cover elongation, cold bend, and tensile strength. Weathering via UV aging, ozone resistance, and heat distortion is assessed. The process steps include sample preparation, gradual voltage ramp-up and hold period, mechanical load application, environmental conditioning (UV/heat), post-test electrical and mechanical re-measurement, and detailed visual inspection. Additional checks cover shrinkage, marking durability, and long-term aging performance. Only cables passing all criteria are approved, confirming the Solar Cable Aluminum Single/Twin Core XLPE’s superior electrical safety, mechanical robustness, and suitability for solar photovoltaic systems.
Application
Solar Cable Aluminum Single/Twin Core XLPE is ideal for solar PV systems, including rooftop installations, ground-mounted solar farms, and large-scale photovoltaic power plants requiring lightweight, cost-effective, and weather-resistant cabling solutions.
Technical Advantages
● 30+ years of manufacturing experience
● ISO and UL certified production
● Customized cable and transformer solutions
Product Packaging
Wires and Cables packaging (1)
Wires and Cables packaging (2)
Wires and Cables packaging (3)
Wires and Cables packaging (4)
Wires and Cables packaging (5)
Wires and Cables packaging (6)
Wires and Cables packaging (7)
Wires and Cables packaging (8)
Related Products
6 Hippa Aluminum Conductor Triplex Overhead Service Drop Cable Wire
6 Hippa Aluminum Conductor Triplex Overhead Service Drop Cable Wire is engineered for safe and efficient overhead service drop connections. It features two insulated aluminum conductors stranded around a reinforced neutral messenger, providing balanced electrical performance and mechanical stability. This cable offers excellent corrosion resistance, low sag characteristics, and simplified installation. The insulation system of the 6 Hippa Aluminum Conductor Triplex Overhead Service Drop Cable Wire is designed to withstand prolonged exposure to sunlight, moisture, and temperature variations, ensuring reliable outdoor operation. A complete quality assurance program is implemented during manufacturing, covering raw material testing, process inspection, and finished product testing. Each production stage follows standardized procedures to ensure conformity with international standards and utility requirements. The 6 Hippa Aluminum Conductor Triplex Overhead Service Drop Cable Wire is a dependable choice for modern overhead power distribution systems.
Type 241 Flexible Rubber Screened Mining Cable
The Type 241 Flexible Rubber Screened Mining Cable is a medium-voltage, rubber-insulated cable engineered for underground coal mining and general mining applications. It features tinned annealed copper conductors, EPR insulation, and a semi-conductive thermosetting screen for excellent electrical performance. The cable’s three screened power cores and three earth cores are arranged with a central pilot core for enhanced safety and control. With an HD-85-PCP extra heavy-duty outer sheath, it delivers oil resistance, flame retardancy, and superior mechanical durability. Compliant with AS/NZS 1802 and related standards, it ensures reliable operation under harsh mining conditions. The Type 241 is specifically suited for high-power trailing applications in coal and metalliferous mines, powering longwall shearers, continuous miners, shuttle cars, loaders, and face equipment with maximum safety and uptime.
4 Whelk Triplex Aluminum Conductor Triplex Overhead Service Drop Cable
4-4-4 Whelk Aluminum Conductor Triplex Overhead Service Drop Cable provides efficient overhead power transmission for utility-to-consumer connections. Constructed with solid or stranded 1350-H19 aluminum phase conductors (#4 AWG), black XLPE insulation for enhanced thermal, abrasion, and environmental protection, plus a bare ACSR neutral messenger (#4 AWG, 6/1), it ensures efficient conductivity, corrosion resistance, and structural support. Rated 600V phase-to-phase up to 90°C (XLPE), with ≈115A ampacity, it complies with ASTM B-230/B-231/B-232/B-399 and ICEA S-76-474. Its balanced, lightweight design simplifies installation while offering robust long-term performance against harsh outdoor elements like extreme temperatures, moisture, UV exposure, and mechanical stress in residential and light commercial applications.
H01N2-D EN 50525-2-81 Welding Cable
The H01N2-D EN 50525-2-81 Welding Cable is an ultra-flexible, heavy-duty single-core cable specifically developed for professional welding applications. It features extremely fine-stranded class 5 copper conductors for maximum flexibility and high current-carrying capacity, heat-resistant rubber insulation and outer sheath providing excellent thermal stability (up to 85–90°C continuous, 200°C short-term), superior oil resistance, flame retardancy (IEC 60332-1), abrasion/tear resistance, and weatherproofing. Compliant with EN 50525-2-81 (HD 22.6 S2) standard and rated 100 V, it supports very tight bending radii, frequent reeling, and reliable performance even under intense mechanical stress and welding heat. The H01N2-D is the industry standard choice for electrode holders, earth returns, welding machines, and portable high-current connections in workshops, shipbuilding, construction, and industrial environments where extreme flexibility and durability are required.
FR-N20XA8E-AR 12/20kV Cable Gen to NF C 33-226 - AL/XLPE/MDPE
The NF C 33-226 AL-XLPE-MDPE 12/20(24)kV Cable is a high-quality medium voltage power cable designed for safe and efficient fixed installations. Constructed with a Class 2 stranded aluminum conductor, cross-linked polyethylene (XLPE) insulation, and a medium-density polyethylene (MDPE) outer sheath, it offers outstanding electrical performance, mechanical strength, and long service life. Complying with NF C 33-226, IEC 60502-2, and EN 60228 standards, this cable is ideal for industrial facilities, municipal networks, and commercial power supply systems. It provides superior resistance to water (AD7) and UV radiation (ISO 4892), while being halogen-free (IEC/EN 60754-1) for enhanced environmental and operational safety. With a rated voltage of 12/20 (24)kV and a maximum conductor operating temperature of 90°C, the AL-XLPE-MDPE construction ensures reliable, stable, and efficient power transmission in medium-voltage distribution networks.
2500 MCM Lupine AAC Cable
The 2500 MCM Lupine AAC Cable is a high-performance All Aluminum Conductor designed for demanding overhead power transmission and distribution lines. Manufactured with 91 strands of premium 1350-H19 aluminum wire in a concentric lay configuration, this bare conductor provides excellent electrical conductivity with a low DC resistance of 0.00698 ohms per 1000 ft at 20°C. Featuring an overall diameter of 1.823 inches and a rated breaking strength of 41,900 lbs, the Lupine AAC delivers a robust ampacity of 1706 amps while weighing only 2370 lbs per 1000 ft. Its optimized strength-to-weight ratio minimizes sag and structural loading. Fully compliant with ASTM B-230 and B-231 standards, the 2500 MCM Lupine AAC Cable offers outstanding corrosion resistance for long-term durability in harsh outdoor environments, making it the preferred choice for utility networks requiring cost-effective, high-reliability bare aluminum conductors.FAQ From Customers
-
What are the advantages of power cables and overhead lines?(1) Reliable operation, because it is installed in a hidden place such as underground, it is less damaged by external forces, has less chance of failure, and the power supply is safe, and it will not cause harm to people; (2) The maintenance workload is small and frequent inspections are not required; (3) No need to erect towers; (4) Help improve power factor.
-
Which aspects should be considered when choosing the cross section of a power cable?(1) The long-term allowable working current of the cable; (2) Thermal stability once short circuited; (3) The voltage drop on the line cannot exceed the allowable working range.
-
What are the measures for cable fire prevention?(1) Use flame-retardant cables; (2) Use fireproof cable tray; (3) Use fireproof paint; (4) Fire partition walls and fire baffles are installed at cable tunnels, mezzanine exits, etc.; (5) Overhead cables should avoid oil pipelines and explosion-proof doors, otherwise local pipes or heat insulation and fire prevention measures should be taken.
-
What should be paid attention to during the transportation and handling of cables?(1) During transportation, loading and unloading, cables and cable reels should not be damaged. It is strictly forbidden to push the cable reels directly from the vehicle. Generally, cables should not be transported and stored flat. (2) Before transporting or rolling the cable reel, ensure that the cable reel is firm, the cable is wound tightly, the oil pipe between the oil-filled cable and the pressure oil tank should be fixed without damage, the pressure oil tank should be firm, and the pressure indication should meet the requirements.
-
What inspections should be carried out for the acceptance of cable lines?(1) The cable specifications should meet the regulations, the arrangement should be neat, no damage, and the signs should be complete, correct and clear; (2) The fixed bending radius of the cable, the related distance and the wiring of the metal sheath of the single-core power cable should meet the requirements; (3) The cable terminal and the middle head should not leak oil, and the installation should be firm. The oil pressure of the oil-filled cable and the meter setting should meet the requirements; (4) Good grounding; (5) The color of the cable terminal is correct, and the metal parts such as the bracket are completely painted; (6) There should be no debris in the cable trench, tunnel, and bridge, and the cover should be complete.
Welcome your inquiry
Honesty, Integrity, Frugality, Activeness and Passion