2/3/4 Cores Aluminum Cable AL/XLPE/PVC Low Voltage Power Cable
The 2/3/4 Cores Aluminum Cable AL/XLPE/PVC is designed for reliable low-voltage power transmission and distribution in industrial, commercial, and utility applications. Manufactured with high-conductivity stranded aluminum conductors, premium XLPE insulation, and a durable PVC outer sheath, the cable provides an economical alternative to copper cables while maintaining excellent electrical performance. The XLPE insulation offers outstanding dielectric strength, low insulation losses, and thermal stability, allowing continuous conductor operation at temperatures up to 90°C. The PVC sheath protects against moisture, abrasion, chemicals, UV exposure, and environmental stress, ensuring long-term durability in demanding installations. Available in 2-core, 3-core, and 4-core configurations, the cable is suitable for single-phase and three-phase power systems. Manufactured according to IEC 60502-1 standards, it ensures safe and efficient electrical distribution across a wide range of applications. Its lightweight construction reduces transportation and installation costs, making the 2/3/4 Cores Aluminum Cable AL/XLPE/PVC an ideal solution for power infrastructure, commercial facilities, industrial plants, and renewable energy projects.
- Voltage Rating(Uo/U) 0.6/1kV
- Operating Temp 90°C
- Short Circuit Temp 250°C (5 sec)
Construction
Technical Specifications
Quality Control
Application
Construction
2/3/4 Cores Aluminum Cable AL/XLPE/PVC Low Voltage Power Cable Construction
Product Features
High-conductivity aluminum conductor
Lightweight and easy to install
Cost-effective alternative to copper cable
XLPE insulation with excellent dielectric properties
Durable PVC protective sheath
Operating temperature up to 90°C
Moisture and chemical resistance
UV-resistant sheath option available
Lightweight and easy to install
Cost-effective alternative to copper cable
XLPE insulation with excellent dielectric properties
Durable PVC protective sheath
Operating temperature up to 90°C
Moisture and chemical resistance
UV-resistant sheath option available
Conductor
Stranded Aluminum (Class 2)
Insulation
XLPE (Cross-linked Polyethylene)
Core Identification
Colored or Numbered
Core Arrangement
2 Core / 3 Core / 4 Core
Fillers
Non-Hygroscopic Material
Outer Sheath
PVC
Sheath Color
Black, Red, Grey or Customized
Technical Specifications
2/3/4 Cores Aluminum Cable AL/XLPE/PVC Low Voltage Power Cable
2 Cores Aluminum Cable AL/XLPE/PVC Data Sheet
3 Cores Aluminum Cable AL/XLPE/PVC Data Sheet
4 Cores Aluminum Cable AL/XLPE/PVC Data Sheet
| 2 core aluminum conductor XLPE insulated PVC sheathed power cable | |||||||
|
No. of cores and nominal cross section |
Thickness of Insulation |
Thickness of Sheath |
Approx. overall Diameter |
Approx. weight |
Max. DC resistance of conductor（20℃） |
Current carrying capacity | |
| (mm2) | (mm) | (mm) | (mm) | (kg/km) | (Ω/km) | In Air(A) | In Ground(A) |
| 2X10 | 0.7 | 1.8 | 15.4 | 200 | 3.08 | 58 | 78 |
| 2X16 | 0.7 | 1.8 | 17.4 | 270 | 1.91 | 75 | 100 |
| 2X25 | 0.9 | 1.8 | 20.5 | 380 | 1.20 | 100 | 130 |
| 2X35 | 0.9 | 1.8 | 22.5 | 480 | 0.868 | 120 | 155 |
| 2X50 | 1.0 | 1.8 | 20.3 | 490 | 0.641 | 150 | 185 |
| 2X70 | 1.1 | 1.8 | 23.3 | 630 | 0.443 | 190 | 225 |
| 2X95 | 1.1 | 1.9 | 26.2 | 820 | 0.320 | 235 | 275 |
| 2X120 | 1.2 | 2.0 | 29.4 | 1000 | 0.253 | 275 | 315 |
| 2X150 | 1.4 | 2.2 | 32.6 | 1250 | 0.206 | 315 | 350 |
| 2X185 | 1.6 | 2.3 | 36.0 | 1540 | 0.164 | 365 | 395 |
| 3 core aluminum conductor XLPE insulated PVC sheathed power cable | |||||||
|
No. of cores and nominal cross section |
Thickness of Insulation |
Thickness of Sheath |
Approx. overall Diameter |
Approx. weight |
Max. DC resistance of conductor（20℃） |
Current carrying capacity | |
| (mm2) | (mm) | (mm) | (mm) | (kg/km) | (Ω/km) | In Air(A) | In Ground(A) |
| 3X10 | 0.7 | 1.8 | 17.2 | 250 | 3.08 | 50 | 66 |
| 3X16 | 0.7 | 1.8 | 19.4 | 330 | 1.91 | 65 | 85 |
| 3X25 | 0.9 | 1.8 | 22.8 | 480 | 1.20 | 87 | 110 |
| 3X35 | 0.9 | 1.8 | 25.0 | 580 | 0.868 | 105 | 130 |
| 3X50 | 1.0 | 1.8 | 24.4 | 670 | 0.641 | 130 | 160 |
| 3X70 | 1.1 | 1.9 | 29.4 | 910 | 0.443 | 165 | 195 |
| 3X95 | 1.1 | 2.0 | 33.6 | 1170 | 0.320 | 205 | 235 |
| 3X120 | 1.2 | 2.1 | 35.9 | 1460 | 0.253 | 240 | 265 |
| 3X150 | 1.4 | 2.3 | 39.9 | 1820 | 0.206 | 270 | 300 |
| 3X185 | 1.6 | 2.4 | 44.1 | 2200 | 0.164 | 315 | 340 |
| 3X240 | 1.7 | 2.6 | 51.1 | 2850 | 0.125 | 375 | 395 |
| 3X300 | 1.8 | 2.7 | 56.1 | 3500 | 0.100 | 435 | 445 |
| 3X400 | 2.0 | 3.0 | 62.4 | 4500 | 0.0778 | 510 | 510 |
| Cable Type: | AL/XLPE/PVC |
| Operating voltage, U0 / U (V): | 600/1000 |
| Number of cores: | 4 |
| Nominal Area (mm2): | 95 |
| Min Conductor Stranding: | 15 |
| Insulation Thickness (mm): | 1.1 |
| Sheath Thickness (mm): | 2.1 |
| Appr.Cable Overall Diameter (O.D.) (mm): | 37.10 |
| Appr. Cable Weight Per 1000 Meters (kg): | 1520 |
| Resistance DC 20°C Per 1000 Meters (Ω): | 0.320 |
| Allowable Ampacity in Air (Amps): | 205 |
| Allowable Ampacity in Ground (Amps): | 235 |
| Test Voltage: |
3.5kV for 5 minutes |
| Operating temperature (°C) : | -15 to +90 |
| Final short circuit temperature (°C): |
250 |
Quality Control
2/3/4 Cores Aluminum Cable AL/XLPE/PVC Low Voltage Power Cable
Raw Material Test
Raw material testing for the 2/3/4 Cores Aluminum Cable AL/XLPE/PVC 0.6/1kV ensures full compliance with IEC 60502-1. Aluminum rods are inspected for purity, conductivity, and elongation. XLPE insulation compound is rigorously evaluated for density, melt flow index, antioxidant levels, and crosslinking potential using OIT and DSC analysis. PVC sheath material undergoes thermal stability, hardness, and plasticizer content testing. The step-by-step process includes incoming batch verification, random sampling, chemical composition analysis via spectrometry, mechanical property testing before and after aging, flame retardancy pre-checks, and final material approval decision. Only qualified materials are released, guaranteeing the 2/3/4 Cores Aluminum Cable AL/XLPE/PVC 0.6/1kV achieves excellent conductivity, insulation integrity, and long-term durability.
Process inspection
During manufacturing of the 2/3/4 Cores Aluminum Cable AL/XLPE/PVC 0.6/1kV, process inspection maintains strict quality control. Aluminum conductor stranding is monitored for compactness and diameter tolerance. XLPE insulation extrusion controls thickness, concentricity, and bonding with online X-ray and capacitance systems. PVC sheath extrusion ensures uniform covering and surface smoothness. Real-time spark testing detects defects. Key steps include material pre-drying confirmation, extrusion parameter logging, intermediate hot set tests for crosslinking degree, defect detection with immediate correction, and controlled cooling. This multi-stage oversight guarantees the 2/3/4 Cores Aluminum Cable AL/XLPE/PVC 0.6/1kV achieves void-free insulation, precise construction, and full IEC 60502-1 compliance throughout production.
Finished Product
The finished 2/3/4 Cores Aluminum Cable AL/XLPE/PVC 0.6/1kV undergoes comprehensive testing. Routine tests include conductor resistance, AC voltage withstand (3.5kV), insulation and sheath thickness verification. Mechanical tests cover tensile strength, elongation, and cold bend performance. Flame retardancy per IEC 60332-1 is verified. The process steps include sample preparation, gradual voltage ramp-up and hold period, mechanical load application, environmental conditioning, post-test electrical and mechanical re-measurement, and detailed visual inspection. Additional checks cover shrinkage, heat shock, and marking durability. Only cables passing all criteria are approved, confirming the 2/3/4 Cores Aluminum Cable AL/XLPE/PVC 0.6/1kV’s superior electrical safety, mechanical robustness, and suitability for low voltage power distribution.
Application
The 2/3/4 Cores Aluminum Cable AL/XLPE/PVC 0.6/1kV is ideal for power distribution in industrial facilities, commercial buildings, substations, and infrastructure projects. Suitable for fixed installations in conduit, cable tray, or direct burial applications requiring cost-effective low voltage transmission.
Technical Advantages
● 30+ years of manufacturing experience
● ISO and UL certified production
● Customized cable and transformer solutions
Product Packaging
Wires and Cables packaging (1)
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Wires and Cables packaging (7)
Wires and Cables packaging (8)
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What are the advantages of power cables and overhead lines?(1) Reliable operation, because it is installed in a hidden place such as underground, it is less damaged by external forces, has less chance of failure, and the power supply is safe, and it will not cause harm to people; (2) The maintenance workload is small and frequent inspections are not required; (3) No need to erect towers; (4) Help improve power factor.
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Which aspects should be considered when choosing the cross section of a power cable?(1) The long-term allowable working current of the cable; (2) Thermal stability once short circuited; (3) The voltage drop on the line cannot exceed the allowable working range.
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What are the measures for cable fire prevention?(1) Use flame-retardant cables; (2) Use fireproof cable tray; (3) Use fireproof paint; (4) Fire partition walls and fire baffles are installed at cable tunnels, mezzanine exits, etc.; (5) Overhead cables should avoid oil pipelines and explosion-proof doors, otherwise local pipes or heat insulation and fire prevention measures should be taken.
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What should be paid attention to during the transportation and handling of cables?(1) During transportation, loading and unloading, cables and cable reels should not be damaged. It is strictly forbidden to push the cable reels directly from the vehicle. Generally, cables should not be transported and stored flat. (2) Before transporting or rolling the cable reel, ensure that the cable reel is firm, the cable is wound tightly, the oil pipe between the oil-filled cable and the pressure oil tank should be fixed without damage, the pressure oil tank should be firm, and the pressure indication should meet the requirements.
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What inspections should be carried out for the acceptance of cable lines?(1) The cable specifications should meet the regulations, the arrangement should be neat, no damage, and the signs should be complete, correct and clear; (2) The fixed bending radius of the cable, the related distance and the wiring of the metal sheath of the single-core power cable should meet the requirements; (3) The cable terminal and the middle head should not leak oil, and the installation should be firm. The oil pressure of the oil-filled cable and the meter setting should meet the requirements; (4) Good grounding; (5) The color of the cable terminal is correct, and the metal parts such as the bracket are completely painted; (6) There should be no debris in the cable trench, tunnel, and bridge, and the cover should be complete.
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