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Raven ACSR Conductor Cable
Raven ACSR Conductor Cable

Raven ACSR Conductor Cable

The ACSR Raven is an Aluminium Conductor Steel Reinforced (ACSR) mystical conductor, where 1350-H19 aluminium wires twirl like a spell around a galvanized steel core, enchanted by ASTM B232's magic. This raven-black titan rules overhead transmission and distribution lines, harnessing corrosion-resistant Class A or B galvanization and a harmonious aluminium-steel alchemy to shine at 75°C.
International Designation Raven
Construction
Technical Specifications
Quality Control
Application

Construction

Raven ACSR Conductor Cable Construction
Raven ACSR Conductor Cable Construction

Standard

Product ASTM B232
Aluminum is widely used as a material for electrical conductors, primarily due to its excellent electrical properties. However, aluminum conductors for many transmission and distribution lines require extra mechanical support, often provided by galvanized steel wires in the cores of ACSR.

Construction

ACSR consists of a concentrically stranded design, with one or more layers of hard-drawn 1350-H19 aluminum wire twisted around a galvanized steel wire core. The core may be a single wire or stranded, depending on its size, and the steel wire is corrosion-protected with either Class A or B galvanization. Tailored to the electrical and mechanical strength demands of transmission and distribution lines, ACSR enables optimal design by combining specific quantities of aluminum and galvanized steel wires.

Applications

Commonly employed as bare cable for overhead transmission lines, it also serves as primary and secondary bare cable in distribution lines.

Conditions for Ampacity Calculation

Conductor temperature = 75 °C;
Room temperature = 25 °C

Technical Specifications

Raven ACSR Conductor Cable
Raven ACSR Conductor Cable
Construction characteristics
Type of cable Raven
Type of conductor Circular, stranded
Conductor material aluminum / Steel Core
Conductor flexibility Class A
Conductor shape Circular non compacted
Dimensional characteristics
Conductor cross-section (AWG/KCMIL) 1/0
Aluminium cross-section 53.52 mm²
Number of aluminium wires 6
Diameter of aluminium wires 3.37 mm
Number of steel wires 1
Diameter of steel wires 3.37 mm
Conductor diameter 10.11 mm
Average geometric radius 0.00388 m
Aluminium content 147.6 kg/km
Steel content 69.4 kg/km
Approximate weight 217 kg/km
Conductor cross-section 125.09 mm²
Maximum outer diameter - mm
Nominal outer diameter 10.11 mm
Number of cores 1
Number of round wires -
Electrical characteristics
Max. DC resistance of the conductor at 20°C 0.536 Ohm/km
Max. electric resistance AC 60Hz 75°C 0.709 Ohm/km
Inductive reactance 0.4186 Ohm/km
Capacitive reactance 0.2524 MOhm.km
Ampacity 240.0 A
Rated Voltage Uo/U (Um) -
Mechanical characteristics
Rated breaking load (Class A) 1985 kgf
Rated breaking load (Class B) 1923 kgf
Hardness type 1350-H19
Usage characteristics
Length 1390 m
Reel net weight 300 kg
Packaging Reel 80/45
Fire resistant -
Flame retardant -

Quality Control

Raven ACSR Conductor Cable
Raven ACSR Conductor Cable  Raw Material Test

Raw Material Test

NPC has always chosen raw material suppliers who have a good reputation, possess stable supply capabilities and have passed international quality system certifications (such as ISO 9001). And establish a long-term cooperative relationship with it, forming a stable and reliable raw material supply chain.
We will ensure that all raw materials are subject to strict inspection procedures upon entry to the factory, and can only be stored in the warehouse after they have been confirmed to meet the standards.

Raven ACSR Conductor Cable Process inspection

Process inspection

NPC has strict quality control procedures for each process in the cable production process.
Process documents: Develop detailed process flow and operation instructions to clarify the operating specifications and quality standards of each process.
Equipment calibration: Regularly calibrate key equipment such as wire drawing machines, stranding machines, extruders, and diameter gauges to ensure that the accuracy meets the requirements.
First piece confirmation: Before each batch of production, the first piece is trial-produced to confirm that the process parameters, product dimensions, electrical performance, etc. meet the standards before mass production can be carried out.

Raven ACSR Conductor Cable Finished Product

Finished Product

Inspectors conduct ex-factory inspections on cables according to relevant standards and corresponding product inspection specifications to ensure that each ex-factory product complies with the process regulations.

Application

Commonly employed as bare cable for overhead transmission lines, it also serves as primary and secondary bare cable in distribution lines.

Technical Advantages

● 30+ years of manufacturing experience
● ISO and UL certified production
● Customized cable and transformer solutions

Product Packaging

Wires and Cables packaging (1)
Wires and Cables packaging (1)
Wires and Cables packaging (2)
Wires and Cables packaging (2)
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Wires and Cables packaging (7)
Wires and Cables packaging (7)
Wires and Cables packaging (8)
Wires and Cables packaging (8)

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FAQ From Customers

What are the advantages of power cables and overhead lines?
(1) Reliable operation, because it is installed in a hidden place such as underground, it is less damaged by external forces, has less chance of failure, and the power supply is safe, and it will not cause harm to people;
(2) The maintenance workload is small and frequent inspections are not required;
(3) No need to erect towers;
(4) Help improve power factor.
Which aspects should be considered when choosing the cross section of a power cable?
(1) The long-term allowable working current of the cable;
(2) Thermal stability once short circuited;
(3) The voltage drop on the line cannot exceed the allowable working range.
What are the measures for cable fire prevention?
(1) Use flame-retardant cables;
(2) Use fireproof cable tray;
(3) Use fireproof paint;
(4) Fire partition walls and fire baffles are installed at cable tunnels, mezzanine exits, etc.;
(5) Overhead cables should avoid oil pipelines and explosion-proof doors, otherwise local pipes or heat insulation and fire prevention measures should be taken.
What should be paid attention to during the transportation and handling of cables?
(1) During transportation, loading and unloading, cables and cable reels should not be damaged. It is strictly forbidden to push the cable reels directly from the vehicle. Generally, cables should not be transported and stored flat.
(2) Before transporting or rolling the cable reel, ensure that the cable reel is firm, the cable is wound tightly, the oil pipe between the oil-filled cable and the pressure oil tank should be fixed without damage, the pressure oil tank should be firm, and the pressure indication should meet the requirements.
What inspections should be carried out for the acceptance of cable lines?
(1) The cable specifications should meet the regulations, the arrangement should be neat, no damage, and the signs should be complete, correct and clear;
(2) The fixed bending radius of the cable, the related distance and the wiring of the metal sheath of the single-core power cable should meet the requirements;
(3) The cable terminal and the middle head should not leak oil, and the installation should be firm. The oil pressure of the oil-filled cable and the meter setting should meet the requirements;
(4) Good grounding;
(5) The color of the cable terminal is correct, and the metal parts such as the bracket are completely painted;
(6) There should be no debris in the cable trench, tunnel, and bridge, and the cover should be complete.

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