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Steel Wire Armoured Cable (SWA Cable) for Power Distribution Systems

The Steel Wire Armoured Cable (SWA Cable) is a high-performance power cable designed for applications requiring exceptional mechanical protection and reliable electrical transmission. Constructed with copper or aluminum conductors, premium XLPE insulation, galvanized steel wire armour, and a durable PVC outer sheath, the cable offers outstanding durability in demanding environments. The galvanized steel wire armour provides excellent tensile strength, impact resistance, and protection against external mechanical damage, making the cable suitable for underground installations, direct burial applications, and industrial facilities. XLPE insulation delivers superior dielectric properties, low electrical losses, and continuous operating temperatures up to 90°C. The robust PVC sheath protects against moisture, chemicals, abrasion, UV exposure, and environmental stress, ensuring a long operational lifespan. Manufactured according to IEC 60502-1, IEC 60502-2, and BS 5467 standards, the cable is widely used in power distribution networks, renewable energy projects, utility infrastructure, and industrial plants. The Steel Wire Armoured Cable combines electrical reliability, mechanical strength, and installation flexibility, making it an ideal solution for critical power applications.

Voltage Rating 0.6/1kV – 35kV

Operating Temp 90°C

Short Circuit Temp 250°C (5 sec)

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Construction

Technical Specifications

Quality Control

Application

Construction

Steel Wire Armoured Cable Construction

Product Features

Galvanized steel wire armour protection
Excellent tensile and impact resistance
Suitable for direct burial installation
Premium XLPE insulation system
Durable PVC outer sheath
High mechanical strength
Moisture and corrosion resistance Long service life

Conductor

Stranded copper (Class 2)

Insulation

XLPE

Inner Sheath

PVC

Outer Sheath

PVC (ST2)

Armour

Galvanized steel wire (SWA)

Standard

IEC 60502-1

Technical Specifications

Steel Wire Armoured Cable (SWA Cable) for Power Distribution Systems

Steel Wire Armoured Cable (SWA Cable) Data Sheet

0.6/1kV-2 core copper conductor XLPE insulated steel wire armored PVC sheathed power cable
Nominal cross sectional area	Insulation thickness	Steel Wire diameter	Sheath thickness	Approximate outer diameter	Approx. weight	Max.D.C resistance of conductor（20℃）	Current carrying capacity
mm2	mm	mm	mm	mm	kg/km	Ω/km	In Air(A)	In Ground(A)
2X2.5	0.7	0.8	1.8	14.8	364	7.41	23	32
2X4	0.7	0.8	1.8	15.7	425	4.61	30	41
2X6	0.7	1.25	1.8	17.6	646	3.08	39	53
2X10	0.7	1.25	1.8	20.1	802	1.83	53	70
2X16	0.7	1.25	1.8	22.3	1008	1.15	68	91
2X25	0.9	1.6	1.8	26.3	1470	0.727	91	116
2X35	0.9	1.6	1.8	27.6	1712	0.524	112	140
2X50	1	1.6	1.9	30.8	2123	0.387	137	168
2X70	1.1	2	2	35.4	2974	0.268	172	203
2X95	1.1	2	2.1	39.5	3737	0.193	214	249
2X120	1.2	2	2.3	42.9	4453	0.153	249	284
2X150	1.4	2.5	2.4	48	5744	0.124	284	315
2X185	1.6	2.5	2.6	52.7	6811	0.0991	326	357

0.6/1kV-3 core copper conductor XLPE insulated steel wire armored PVC sheathed power cable
Nominal cross sectional area	Insulation thickness	Steel Wire diameter	Sheath thickness	Approximate outer diameter	Approx. weight	Max.D.C resistance of conductor（20℃）	Current carrying capacity
mm2	mm	mm	mm	mm	kg/km	Ω/km	In Air(A)	In Ground(A)
3X2.5	0.7	0.8	1.8	15.3	405	7.41	20	27
3X4	0.7	0.8	1.8	16.2	481	4.61	26	36
3X6	0.7	1.25	1.8	18.3	696	3.08	33	45
3X10	0.7	1.25	1.8	20.9	930	1.83	46	60
3X16	0.7	1.25	1.8	23.3	1191	1.15	59	77
3X25	0.9	1.6	1.8	27.6	1745	0.727	77	98
3X35	0.9	1.6	1.8	29	2100	0.524	95	119
3X50	1	1.6	1.9	32.5	2628	0.387	119	144
3X70	1.1	2	2.1	37.9	3728	0.268	151	175
3X95	1.1	2	2.2	41.8	4692	0.193	186	210
3X120	1.2	2	2.3	45.5	5645	0.153	217	242
3X150	1.4	2.5	2.5	51.3	7350	0.124	245	270
3X185	1.6	2.5	2.7	55.9	8698	0.0991	284	305
3X240	1.7	2.5	2.9	62.1	10837	0.0754	336	350
3X300	1.8	2.5	3	67.4	12990	0.0601	389	396

0.6/1kV-4 core copper conductor XLPE insulated steel wire armored PVC sheathed power cable
Nominal cross sectional area	Insulation thickness	Steel Wire diameter	Sheath thickness	Approximate outer diameter	Approx. weight	Max.D.C resistance of conductor（20℃）	Current carrying capacity
mm2	mm	mm	mm	mm	kg/km	Ω/km	In Air(A)	In Ground(A)
4X2.5	0.7	0.8	1.8	16.1	472	7.41	20	27
4X4	0.7	1.25	1.8	18.1	677	4.61	26	36
4X6	0.7	1.25	1.8	19.3	804	3.08	33	45
4X10	0.7	1.25	1.8	22.3	1088	1.83	46	60
4X16	0.7	1.6	1.8	25.7	1571	1.15	59	77
4X25	0.9	1.6	1.8	29.7	2085	0.727	77	98
4X35	0.9	1.6	1.9	31.4	2543	0.524	95	119
4X50	1	1.6	2	35.3	3214	0.387	119	144
4X70	1.1	2	2.2	41.2	4571	0.268	151	175
4X95	1.1	2	2.3	45.6	5782	0.193	186	210
4X120	1.2	2.5	2.5	51.2	7557	0.153	217	242
4X150	1.4	2.5	2.7	56.1	9080	0.124	245	270
4X185	1.6	2.5	2.8	61.3	10822	0.0991	284	305
4X240	1.7	2.5	3.1	68.1	13566	0.0754	336	350
4X300	1.8	2.5	3.2	74.1	16356	0.0601	389	396

0.6/1kV-5 core copper conductor XLPE insulated steel wire armored PVC sheathed power cable
Nominal cross sectional area	Insulation thickness	Steel Wire diameter	Sheath thickness	Approximate outer diameter	Approx. weight	Max.D.C resistance of conductor（20℃）	Current carrying capacity
mm2	mm	mm	mm	mm	kg/km	Ω/km	In Air(A)	In Ground(A)
5X2.5	0.7	1.25	1.8	17.9	645	7.41	20	27
5X4	0.7	1.25	1.8	19.1	770	4.61	26	36
5X6	0.7	1.25	1.8	20.5	925	3.08	33	45
5X10	0.7	1.6	1.8	24.6	1417	1.83	46	60
5X16	0.7	1.6	1.8	27.6	1812	1.15	59	77
5X25	0.9	1.6	1.9	32.2	2460	0.727	77	98
5X35	0.9	1.6	2	34.1	3019	0.524	95	119
5X50	1	2	2.2	39.7	4166	0.387	119	144
5X70	1.1	2	2.3	44.9	5443	0.268	151	175
5X95	1.1	2.5	2.5	51.3	7485	0.193	186	210
5X120	1.2	2.5	2.7	55.9	9026	0.153	217	242
5X150	1.4	2.5	2.8	61.4	10912	0.124	245	270
5X185	1.6	2.5	3	67.6	13119	0.0991	284	305
5X240	1.7	2.5	3.3	74.8	16427	0.0754	336	350
5X300	1.8	3.15	3.5	83.2	20915	0.0601	389	396

0.6/1kV-3+1 core copper conductor XLPE insulated steel wire armored PVC sheathed power cable
Nominal cross sectional area	Insulation thickness	Steel Wire diameter	Sheath thickness	Approximate outer diameter	Approx. weight	Max.D.C resistance of conductor（20℃）	Current carrying capacity
mm2	mm	mm	mm	mm	kg/km	Ω/km	In Air(A)	In Ground(A)
3X4+1X2.5	0.7/0.7	1.25	1.8	17.8	873	4.61/7.41	26	36
3X6+1X4	0.7/0.7	1.25	1.8	19.1	764	3.08/4.61	33	45
3X10+1X6	0.7/0.7	1.25	1.8	21.6	1002	1.83/3.08	46	60
3X16+1X10	0.7/0.7	1.6	1.8	25.1	1475	1.15/1.83	59	77
3X25+1X16	0.9/0.7	1.6	1.8	28.7	2101	0.727/1.15	77	98
3X35+1X16	0.9/0.7	1.6	1.8	30	2300	0.524/1.15	95	119
3X50+1X25	1/0.9	1.6	2	34.1	2945	0.387/0.727	119	144
3X70+1X35	1.1/0.9	2	2.1	39.2	4131	0.268/0.524	151	175
3X95+1X50	1.1/1.0	2	2.3	43.2	5199	0.193/0.387	186	210
3X120+1X70	1.2/1.1	2.5	2.4	48.8	6827	0.153/0.268	217	242
3X150+1X70	1.4/1.1	2.5	2.6	52.9	7915	0.124/0.268	245	270
3X185+1X95	1.6/1.1	2.5	2.7	57.8	9655	0.0991/0.193	284	305
3X240+1X120	1.7/1.2	2.5	2.9	64.1	11988	0.0754/0.153	336	350
3X300+1X150	1.8/1.4	2.5	3.1	69.8	14475	0.0601/0.124	389	396

0.6/1kV-4+1 core copper conductor XLPE insulated steel wire armored PVC sheathed power cable
Nominal cross sectional area	Insulation thickness	Steel Wire diameter	Sheath thickness	Approximate outer diameter	Approx. weight	Max.D.C resistance of conductor（20℃）	Current carrying capacity
mm2	mm	mm	mm	mm	kg/km	Ω/km	In Air(A)	In Ground(A)
4X4+1X2.5	0.7/0.7	1.25	1.8	18.9	731	4.61/7.41	26	36
4X6+1X4	0.7/0.7	1.25	1.8	20.3	875	3.08/4.61	33	45
4X10+1X6	0.7/0.7	1.6	1.8	23.9	1295	1.83/3.08	46	60
4X16+1X10	0.7/0.7	1.6	1.8	27	1712	1.15/1.83	59	77
4X25+1X16	0.9/0.7	1.6	1.9	31.2	2322	0.727/1.15	77	98
4X35+1X16	0.9/0.7	1.6	1.9	32.8	2759	0.524/1.15	95	119
4X50+1X25	1/0.9	2	2.1	38.5	3860	0.387/0.727	119	144
4X70+1X35	1.1/0.9	2	2.3	43	5010	0.268/0.524	151	175
4X95+1X50	1.1/1.0	2.5	2.4	48.9	6850	0.193/0.387	186	210
4X120+1X70	1.2/1.1	2.5	2.6	54	8395	0.153/0.268	217	242
4X150+1X70	1.4/1.1	2.5	2.7	58.4	9745	0.124/0.268	245	270
4X185+1X95	1.6/1.1	2.5	2.9	64.4	11948	0.0991/0.193	284	305
4X240+1X120	1.7/1.2	2.5	3.1	71.1	14832	0.0754/0.153	336	350
4X300+1X150	1.8/1.4	3.15	3.4	78.9	18826	0.0601/0.124	389	396

0.6/1kV-3+2 core copper conductor XLPE insulated steel wire armored PVC sheathed power cable
Nominal cross sectional area	Insulation thickness	Steel Wire diameter	Sheath thickness	Approximate outer diameter	Approx. weight	Max.D.C resistance of conductor（20℃）	Current carrying capacity
mm2	mm	mm	mm	mm	kg/km	Ω/km	In Air(A)	In Ground(A)
3X4+2X2.5	0.7/0.7	1.25	1.8	18.6	705	4.61/7.41	26	36
3X6+2X4	0.7/0.7	1.25	1.8	20	845	3.08/4.61	33	45
3X10+2X6	0.7/0.7	1.25	1.8	22.5	1109	1.83/3.08	46	60
3X16+2X10	0.7/0.7	1.6	1.8	26.5	1630	1.15/1.83	59	77
3X25+2X16	0.9/0.7	1.6	1.8	30.2	2185	0.727/1.15	77	98
3X35+2X16	0.9/0.7	1.6	1.9	31.3	2505	0.524/1.15	95	119
3X50+2X25	1/0.9	2	2.1	37	3531	0.387/0.727	119	144
3X70+2X35	1.1/0.9	2	2.2	41.1	4572	0.268/0.524	151	175
3X95+2X50	1.1/1.0	2	2.4	45.8	5841	0.193/0.387	186	210
3X120+2X70	1.2/1.1	2.5	2.6	52.1	7765	0.153/0.268	217	242
3X150+2X70	1.4/1.1	2.5	2.7	55.4	8758	0.124/0.268	245	270
3X185+2X95	1.6/1.1	2.5	2.8	60.8	10777	0.0991/0.193	284	305
3X240+2X120	1.7/1.2	2.5	3	67.4	13385	0.0754/0.153	336	350
3X300+2X150	1.8/1.4	2.5	3.2	73.6	16100	0.0601/0.124	389	396

Quality Control

Steel Wire Armoured Cable (SWA Cable) for Power Distribution Systems

Raw Material Test

Raw material testing for the Steel Wire Armoured Cable SWA 0.6/1kV CU/XLPE/SWA/PVC ensures full compliance with IEC 60502-1. Copper rods are tested for purity, conductivity (>99% IACS), and elongation. XLPE insulation compound is rigorously evaluated for density, melt flow index, antioxidant levels, and crosslinking potential using OIT and DSC analysis. Galvanized steel wires undergo zinc coating mass, tensile strength, and corrosion resistance tests. PVC sheath material is checked for thermal stability and hardness. The step-by-step process includes incoming batch verification, random sampling, chemical composition analysis via spectrometry, mechanical property testing before and after aging, armour corrosion pre-checks, and final material approval decision. Only qualified materials are released, guaranteeing the Steel Wire Armoured Cable SWA 0.6/1kV CU/XLPE/SWA/PVC achieves excellent conductivity, insulation integrity, strong armour protection, and long-term durability.

Process inspection

During manufacturing of the Steel Wire Armoured Cable SWA 0.6/1kV CU/XLPE/SWA/PVC, process inspection maintains strict quality control. Copper conductor stranding is monitored for compactness. XLPE insulation extrusion controls thickness and concentricity with online systems. PVC inner sheath prepares a smooth surface for armouring. Galvanized steel wire armouring verifies helical winding, tension balance, and coverage. Final PVC outer sheath extrusion includes real-time spark testing. Key steps include material pre-drying confirmation, extrusion and armouring parameter logging, intermediate hot set tests for crosslinking degree, armour gap and overlap checks, defect detection with immediate correction, and controlled cooling. This multi-stage oversight guarantees the Steel Wire Armoured Cable SWA 0.6/1kV CU/XLPE/SWA/PVC achieves void-free insulation, strong armour adhesion, precise construction, and full IEC 60502-1 compliance throughout production.

Finished Product

The finished Steel Wire Armoured Cable SWA 0.6/1kV CU/XLPE/SWA/PVC undergoes comprehensive testing. Routine tests include conductor resistance, AC voltage withstand (3.5kV), insulation and sheath thickness verification, and armour continuity checks. Mechanical tests cover crushing resistance, impact endurance, and tensile strength. Flame retardancy per IEC 60332-1 is verified. The process steps include sample preparation, gradual voltage ramp-up and hold period, mechanical load application (crushing and impact), environmental conditioning, post-test electrical and mechanical re-measurement, and detailed visual inspection. Additional checks cover shrinkage, heat shock, and marking durability. Only cables passing all criteria are approved, confirming the Steel Wire Armoured Cable SWA 0.6/1kV CU/XLPE/SWA/PVC’s superior mechanical protection, electrical safety, and suitability for demanding installations.

Application

Steel Wire Armoured Cable SWA 0.6/1kV is ideal for direct burial, underground ducts, and exposed installations in industrial plants, substations, commercial buildings, and infrastructure projects requiring strong mechanical protection and reliable low voltage power transmission.

Renewable Energy

Power & Energy Industry

Transport Sector

Real Estate & Construction

Infrastructure & Municipal Industry

Data Centers

Mining and Oil & Gas Industry

Industrial Manufacturer

Technical Advantages

● 30+ years of manufacturing experience
● ISO and UL certified production
● Customized cable and transformer solutions

Conductor Stranded Work Shop

CCV Production Line

CCV production 01

Partical Voltage Test Labtoary

Auto-Winding Machine

Oil Chromatography Test Machine

Auto-core cutting machine

Basic Insulation Level Test Labtoary

Auto Laser Cutting Machine

Automatic Desanding Machine

Automatic Dryer Machine

Product Packaging

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FAQ From Customers

What are the advantages of power cables and overhead lines?

(1) Reliable operation, because it is installed in a hidden place such as underground, it is less damaged by external forces, has less chance of failure, and the power supply is safe, and it will not cause harm to people;
(2) The maintenance workload is small and frequent inspections are not required;
(3) No need to erect towers;
(4) Help improve power factor.

Which aspects should be considered when choosing the cross section of a power cable?

(1) The long-term allowable working current of the cable;
(2) Thermal stability once short circuited;
(3) The voltage drop on the line cannot exceed the allowable working range.

What are the measures for cable fire prevention?

(1) Use flame-retardant cables;
(2) Use fireproof cable tray;
(3) Use fireproof paint;
(4) Fire partition walls and fire baffles are installed at cable tunnels, mezzanine exits, etc.;
(5) Overhead cables should avoid oil pipelines and explosion-proof doors, otherwise local pipes or heat insulation and fire prevention measures should be taken.

What should be paid attention to during the transportation and handling of cables?

(1) During transportation, loading and unloading, cables and cable reels should not be damaged. It is strictly forbidden to push the cable reels directly from the vehicle. Generally, cables should not be transported and stored flat.
(2) Before transporting or rolling the cable reel, ensure that the cable reel is firm, the cable is wound tightly, the oil pipe between the oil-filled cable and the pressure oil tank should be fixed without damage, the pressure oil tank should be firm, and the pressure indication should meet the requirements.

What inspections should be carried out for the acceptance of cable lines?

(1) The cable specifications should meet the regulations, the arrangement should be neat, no damage, and the signs should be complete, correct and clear;
(2) The fixed bending radius of the cable, the related distance and the wiring of the metal sheath of the single-core power cable should meet the requirements;
(3) The cable terminal and the middle head should not leak oil, and the installation should be firm. The oil pressure of the oil-filled cable and the meter setting should meet the requirements;
(4) Good grounding;
(5) The color of the cable terminal is correct, and the metal parts such as the bracket are completely painted;
(6) There should be no debris in the cable trench, tunnel, and bridge, and the cover should be complete.

How many projects can cable engineering be divided into?

(1) Construction site transportation: including the loading and unloading, transportation and empty vehicle return journey of engineering materials from the warehouse to the construction site.
(2) Local engineering: including road excavation, tunnel, trench construction, etc.
(3) Laying engineering: including laying, intermediate head production, lift cover plate, buried pipe, school tide, tractor head production, etc.
(4) Two-end engineering: including the production and installation of support, suspension bridge and its foundation, the production of terminal heads, the installation of oil pressure and signal devices, and the electrical performance testing of various types.
(5) Stopping works: including the production of oil-filled cable stop heads, the installation of fuel supply tanks, automatic drainage and signal devices, etc.
(6) Grounding engineering: including installation of insulation joints, transposition boxes, protectors, and grounding boxes.

What tests and inspections should be carried out on power cables before laying?

Before laying, check whether the type, specification and length of the cable meet the requirements and whether there is external force damage. Low-voltage cables use a 1000V megohmmeter to remotely measure the insulation resistance, and the resistance is generally not less than 10MΩ. High-voltage cables use a 2500V megger to measure the resistance. Generally not less than 400MΩ.

What are the factors that determine the long-term allowable current carrying capacity of the cable?

(1) The long-term allowable working temperature of the cable;
(2) The heat dissipation performance of the cable itself;
(3) The condition of the cable installation and the heat dissipation conditions of the surrounding environment.

According to the difference of insulation and protective layer, what are the main types of commonly used low-voltage power cables?

(1) Oil-impregnated paper insulated lead-clad (or aluminum-clad) power cable;
(2) Non-drip oil-impregnated paper insulated power cable;
(3) PVC insulated and sheathed power cable;
(4) Cross-linked PVC insulated and PE sheathed power cable;
(5) Cross-linked PVC insulated and sheathed power cable;
(6) Rubber insulated power cables.

What are the requirements for the fire blocking of cable holes?

For larger cable penetration holes, such as the cable penetration floor, etc., when using fireproof blocking materials to block, according to the actual situation, first coat four to six layers of fireproof paint on the cable surface, the length is about 1.5m below the hole, and then use fire-resistant The material is processed into a board-supporting fire-proof blocking material with a certain strength to ensure that it is firm after being blocked and is easy to disassemble and assemble when the cable is replaced. The plugging is dense and non-porous to effectively block smoke and fire.

What are the main properties of the insulation material of the power cable?

(1) High breakdown strength;
(2) Low dielectric loss;
(3) Very high insulation resistance;
(4) Excellent discharge resistance;
(5) It has certain flexibility and mechanical strength;
(6) Long-term insulation performance is stable.

What are the regulations for cable protection tubes?

(1) When the cable needs to be laid through a protective pipe, the inner diameter of the pipe should not be less than 1.5 times the outer diameter of the cable, and the inner diameter of the concrete pipe, clay pipe, asbestos, and cement pipe should not be less than 100mm;
(2) The bending radius of the cable tube should meet the requirements of the bending radius of the cable inserted;
(3) Each pipe should not exceed three elbows at most, and there should be no more than two right-angle bends.

How to measure the outer diameter of the cable sheath?

At five evenly distributed points on the circumference of the sheath, measure the outer diameter of the sheath and its average value. The average outer diameter is the outer diameter of the sheath.

How to connect copper core cables with different cross-sections?

Copper core cables with different cross-sections can be connected by open-back weak copper pipes and connected by soldering, or pure copper rods can be connected into copper pipes according to different cross-sectional requirements and connected by crimping.

What are the insulating materials used to make cable terminal heads or intermediate joints?

There are insulating glue, insulating tape, insulating tube, insulating gloves, insulating resin, etc.

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Steel Wire Armoured Cable (SWA Cable) for Power Distribution Systems

Construction

Product Features

Conductor

Insulation

Inner Sheath

Outer Sheath

Armour

Standard

Technical Specifications

Quality Control

Raw Material Test

Process inspection

Finished Product

Application

Technical Advantages

Conductor Stranded Work Shop

CCV Production Line

CCV production 01

Partical Voltage Test Labtoary

Auto-Winding Machine

Oil Chromatography Test Machine

Auto-core cutting machine

Basic Insulation Level Test Labtoary

Auto Laser Cutting Machine

Automatic Desanding Machine

Automatic Dryer Machine

Product Packaging

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336.4 MCM MERLIN ACSR Conductor Cable

Instrumentation Cables—XLPE Insulated, Overall Screened, Lead Sheathed, Wire Armoured,PVC Sheathed Cables(CU/XLPE/OSCR/LEAD/SWA/PVC)

477 MCM HAWK ACSR Conductor Cable

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