1272 MCM BITTERN ACSR Conductor Cable
The ACSR 1272 MCM Bittern 45/7 is a high-performance, bare concentric-lay-stranded conductor engineered for overhead power transmission and distribution systems, compliant with ASTM B232 standards. It features a galvanized steel core (Class A or B) with 7 steel strands for enhanced mechanical strength, surrounded by 45 strands of hard-drawn 1350-H19 aluminum wire for superior electrical conductivity. Ideal for long-span transmission lines and primary/secondary distribution networks, the Bittern configuration ensures excellent corrosion resistance and customizable aluminum-to-steel ratios to meet specific electrical and mechanical requirements. Ampacity is calculated under standard conditions (conductor temperature: 75 °C; ambient temperature: 25 °C), ensuring reliable performance in demanding applications.
Construction
Technical Specifications
Quality Control
Application
Construction
1272 MCM BITTERN ACSR Conductor Cable Construction
Standard
Product ASTM B232
Aluminum's application in electrical conductors has advanced significantly, driven mainly by its favorable electrical properties. For transmission lines with considerable spans, however, aluminum conductors must be provided with extra mechanical support; galvanized steel wires are commonly employed as the core component in ACSR.
Aluminum's application in electrical conductors has advanced significantly, driven mainly by its favorable electrical properties. For transmission lines with considerable spans, however, aluminum conductors must be provided with extra mechanical support; galvanized steel wires are commonly employed as the core component in ACSR.
Construction
ACSR conductors consist of concentrically stranded hard-drawn 1350-H19 aluminum wires layered over a galvanized steel core. The core structure (single or stranded) varies with conductor size, while the steel wire is protected against corrosion via Class A or B galvanization. This design allows ACSR to provide customized electrical and mechanical strength solutions for transmission/distribution lines by balancing aluminum and steel wire proportions.
Applications
Bare cable of this type is widely employed in overhead transmission lines and additionally utilized as primary/secondary cable for distribution systems.
Conditions for Ampacity Calculation
Conductor temperature = 75 °C;
Room temperature = 25 °C
Room temperature = 25 °C
Technical Specifications
1272 MCM BITTERN ACSR Conductor Cable
1272 MCM BITTERN ACSR Conductor Cable
| Construction characteristics | |
| Type of cable | Bittern |
| Type of conductor | Circular, stranded |
| Conductor material | aluminum / Steel Core |
| Conductor flexibility | Class A |
| Conductor shape | Circular non compacted |
| Dimensional characteristics | |
| Conductor cross-section | 1272 kcmil |
| Aluminium cross-section | 644.41 mm² |
| Conductor cross-section | 689.07 mm² |
| Number of aluminium wires | 45 |
| Diameter of aluminium wires | 4.27 mm |
| Number of steel wires | 7 |
| Diameter of steel wires | 2.85 mm |
| Diameter of steel core | 8.54 mm |
| Conductor diameter | 34.17 mm |
| Average geometric radius | 0.01356 m |
| Aluminium content | 1786 kg/km |
| Steel content | 348.8 kg/km |
| Approximate weight | 2135 kg/km |
| Nominal outer diameter | 34.17 mm |
| Number of cores | 1 |
| Number of round wires | - |
| Electrical characteristics | |
| Max. DC resistance of the conductor at 20°C | 0.045 Ohm/km |
| Max. electric resistance AC 60Hz 75°C | 0.056 Ohm/km |
| Inductive reactance | 0.3243 Ohm/km |
| Capacitive reactance | 0.1943 MOhm.km |
| Ampacity | 1160.0 A |
| Mechanical characteristics | |
| Rated breaking load (Class A) | 15458 kgf |
| Rated breaking load (Class B) | 15152 kgf |
| Hardness type | 1350-H19 |
| Usage characteristics | |
| Length | 1570 m |
| Reel net weight | 3345 kg |
| Packaging | Reel 210/100 |
Quality Control
1272 MCM BITTERN ACSR Conductor Cable
Raw Material Test
NPC has always chosen raw material suppliers who have a good reputation, possess stable supply capabilities and have passed international quality system certifications (such as ISO 9001). And establish a long-term cooperative relationship with it, forming a stable and reliable raw material supply chain.
We will ensure that all raw materials are subject to strict inspection procedures upon entry to the factory, and can only be stored in the warehouse after they have been confirmed to meet the standards.
Process inspection
NPC has strict quality control procedures for each process in the cable production process.
Process documents: Develop detailed process flow and operation instructions to clarify the operating specifications and quality standards of each process.
Equipment calibration: Regularly calibrate key equipment such as wire drawing machines, stranding machines, extruders, and diameter gauges to ensure that the accuracy meets the requirements.
First piece confirmation: Before each batch of production, the first piece is trial-produced to confirm that the process parameters, product dimensions, electrical performance, etc. meet the standards before mass production can be carried out.
Finished Product
Inspectors conduct ex-factory inspections on cables according to relevant standards and corresponding product inspection specifications to ensure that each ex-factory product complies with the process regulations.
Application
Bare cable of this type is widely employed in overhead transmission lines and additionally utilized as primary/secondary cable for distribution systems.
Technical Advantages
● 30+ years of manufacturing experience
● ISO and UL certified production
● Customized cable and transformer solutions
Product Packaging
Wires and Cables packaging (1)
Wires and Cables packaging (2)
Wires and Cables packaging (3)
Wires and Cables packaging (4)
Wires and Cables packaging (5)
Wires and Cables packaging (6)
Wires and Cables packaging (7)
Wires and Cables packaging (8)
Related Products
Raven ACSR Conductor Cable
The ACSR Raven is an Aluminium Conductor Steel Reinforced (ACSR) mystical conductor, where 1350-H19 aluminium wires twirl like a spell around a galvanized steel core, enchanted by ASTM B232's magic. This raven-black titan rules overhead transmission and distribution lines, harnessing corrosion-resistant Class A or B galvanization and a harmonious aluminium-steel alchemy to shine at 75°C.
Three Core Medium Voltage Power Cable to IEC 60502
Three Core Medium Voltage Power Cable to IEC 60502 are designed for the distribution of electrical power with nominal voltage Uo/U ranging from 1.8/3KV to 26/35 kV and frequency 50Hz. They are suitable for installation mostly in power supply stations, indoors and in cable ducts, outdoors, underground, and in water, as well as for installation on cable trays for industries, switchboards, and power stations.
Triplex Service Drop Cable
Triplex wire is commonly used for overhead, single phase service and contains three individual wires twisted around each other. The two insulated conductors are called the "hot" legs of the service while the bare (uninsulated) wire is the neutral wire of the service. As mentioned above, this triplexed cable is suited for use as drop cable from a pole mounted transformer to the service entrance of a structure, or as secondary distribution between poles.FAQ From Customers
-
What are the advantages of power cables and overhead lines?(1) Reliable operation, because it is installed in a hidden place such as underground, it is less damaged by external forces, has less chance of failure, and the power supply is safe, and it will not cause harm to people; (2) The maintenance workload is small and frequent inspections are not required; (3) No need to erect towers; (4) Help improve power factor.
-
Which aspects should be considered when choosing the cross section of a power cable?(1) The long-term allowable working current of the cable; (2) Thermal stability once short circuited; (3) The voltage drop on the line cannot exceed the allowable working range.
-
What are the measures for cable fire prevention?(1) Use flame-retardant cables; (2) Use fireproof cable tray; (3) Use fireproof paint; (4) Fire partition walls and fire baffles are installed at cable tunnels, mezzanine exits, etc.; (5) Overhead cables should avoid oil pipelines and explosion-proof doors, otherwise local pipes or heat insulation and fire prevention measures should be taken.
-
What should be paid attention to during the transportation and handling of cables?(1) During transportation, loading and unloading, cables and cable reels should not be damaged. It is strictly forbidden to push the cable reels directly from the vehicle. Generally, cables should not be transported and stored flat. (2) Before transporting or rolling the cable reel, ensure that the cable reel is firm, the cable is wound tightly, the oil pipe between the oil-filled cable and the pressure oil tank should be fixed without damage, the pressure oil tank should be firm, and the pressure indication should meet the requirements.
-
What inspections should be carried out for the acceptance of cable lines?(1) The cable specifications should meet the regulations, the arrangement should be neat, no damage, and the signs should be complete, correct and clear; (2) The fixed bending radius of the cable, the related distance and the wiring of the metal sheath of the single-core power cable should meet the requirements; (3) The cable terminal and the middle head should not leak oil, and the installation should be firm. The oil pressure of the oil-filled cable and the meter setting should meet the requirements; (4) Good grounding; (5) The color of the cable terminal is correct, and the metal parts such as the bracket are completely painted; (6) There should be no debris in the cable trench, tunnel, and bridge, and the cover should be complete.
Welcome your inquiry
Honesty, Integrity, Frugality, Activeness and Passion