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2/0 Trophon Aluminum Conductor Triplex Overhead Service Drop Cable
2/0 Trophon Aluminum Conductor Triplex Overhead Service Drop Cable

2/0 Trophon Aluminum Conductor Triplex Overhead Service Drop Cable

The 2/0 Trophon Aluminum Conductor Triplex Overhead Service Drop Cable delivers superior performance for overhead power distribution. Engineered with high-quality 1350-H19 aluminum conductors, black cross-linked polyethylene (XLPE) insulation, and a bare ACSR neutral messenger, this triplex cable ensures excellent conductivity, weather resistance, and mechanical strength. Rated for 600V phase-to-phase at up to 90°C conductor temperature (XLP), it offers approx. 230A ampacity, making it ideal for residential and light commercial service entrances. Compliant with ASTM B-230, B-231, B-232, and ICEA S-76-474 standards, the cable withstands harsh outdoor conditions while maintaining flexibility and reliability.
Construction
Technical Specifications
Quality Control
Application

Construction

2/0 Trophon Aluminum Conductor Triplex Overhead Service Drop Cable Constrution
2/0 Trophon Aluminum Conductor Triplex Overhead Service Drop Cable

Standard

• ASTM B-230 Aluminum Wire, 1350-H19 for Electrical Purposes.
• ASTM B-231 Aluminum Conductors, Concentric-Lay-Stranded.
• ASTM B-232 Aluminum Conductors, Concentric-Lay-Stranded, Coated Steel Reinforced (ACSR).
• ASTM B-399 Concentric-Lay-Stranded 6201-T81 Aluminum Alloy Conductors.
• ICEA S-76-474-Neutral-supported Power Cable Assemblies With Weather-Resistant Extruded Insulation Rated 600 Volts.

Phase Conductor

Strand or Compressed 1350-H19 Series Aluminum Conductor.

Neutral (Messenger) Conductor

Bare AAC messenger. Optional constructions include a messenger of AAC or ACSR.

Insulation

Black Cross Linked Polyethylene (XLP) Insulation.

Key Features

1. Voltage rating: 600 volts
2. Temperature rating: 75°C (PE), 90°C (XLP)
3. Conductors: 1350-H19 Aluminum, stranded or compressed
4. Bare AAAC messenger for neutral and support
5. Insulation: Black cross-linked polyethylene (XLP), UV and weather resistant
6. Flexible design for easy stringing and tensioning

Application

2/0 Trophon Aluminum Conductor Overhead Service Drop Cable Wire has three conductors, with one of them being for the neutral path, and two electrodes. The aluminum triplex cable is an electrical cable meant for power distribution from the utility lines to the consumer’s premises through the weather head. To be used at voltages of 600 volts phase-to-phase or less and at conductor temperatures not to exceed 75°C for polyethylene insulated conductors or 90°C for cross-linked polyethylene (XLPE) insulated conductors.

Technical Specifications

2/0 Trophon Aluminum Conductor Triplex Overhead Service Drop Cable
2/0 Trophon Aluminum Conductor Triplex Overhead Service Drop Cable
Rated voltage V 600
Test voltage Veff kV/Hz 4/50
Laying temperature °C min. -5
Operating temperature °C -30 ~ +90
Conductor temperature °C max. +90
Short-circuit temperature °C/s max. +250 /5
Bending radius (min.) mm 20 × Ø of cable

Quality Control

2/0 Trophon Aluminum Conductor Triplex Overhead Service Drop Cable
2/0 Trophon Aluminum Conductor Triplex Overhead Service Drop Cable Material Test

Raw Material Test

Raw materials for 2/0 Trophon Aluminum Conductor Triplex Overhead Service Drop Cable undergo rigorous inspection. 1. Aluminum rods (1350-H19 grade) are tested for chemical composition via spectroscopy to confirm ≥99.5% purity, low impurities (Fe, Si <0.1%). Tensile strength and elongation are measured per ASTM B-233. 2. ACSR steel core wire samples check zinc coating thickness (Class A galvanization) and breaking strength per ASTM B-498. 3. XLPE insulation compound verifies density, melt flow index, tensile strength (>8 MPa), and elongation (>200%) per ASTM D-1248. 4. Carbon black content ensures UV resistance. Visual inspection detects defects; rejected batches are quarantined. Dimensional checks confirm rod diameter accuracy. All tests are documented with certificates from suppliers and in-house lab results for traceability.

2/0 Trophon Aluminum Conductor Triplex Overhead Service Drop Cable Process inspection

Process inspection

2/0 Trophon Aluminum Conductor Triplex Overhead Service Drop Cable, multi-stage inspections ensure quality. 1. Stranding: Monitor concentric stranding of 7-wire phase conductors and 6/1 ACSR neutral for uniform lay length and no crossovers. 2. Insulation extrusion: Control XLPE thickness (0.060 inches nominal) via online gauges; check uniformity and absence of voids. Temperature and speed parameters are logged. 3. Twisting: Verify triplex assembly twist rate for balanced configuration without damage to insulation. 4. In-line spark testing detects insulation faults at high voltage. 5. Dimensional checks every spool for conductor diameter and overall cable OD. Operators perform visual checks for surface defects. Non-conforming products are segregated; corrective actions are implemented per ISO procedures.

2/0 Trophon Aluminum Conductor Triplex Overhead Service Drop Cable Finished Product

Finished Product

Completed 2/0 Trophon Aluminum Conductor Triplex Overhead Service Drop Cable undergoes final verification. 1. Electrical: DC resistance test per ASTM B-231 (max values for 2/0 AWG); insulation resistance >1000 MΩ-km at 500V DC. 2. Voltage withstand: AC test at 3kV for 5 min with no breakdown. 3. Physical: Tensile strength and elongation of conductors/insulation per standards; insulation thickness measured microscopically. 4. Ampacity verification via calculation (approx. 230A at 90°C). 5. Visual and dimensional inspection for defects, marking accuracy (size, type, standards). 6. Sample coiling test for flexibility. All results are recorded in test reports; only compliant reels are released with certification.

Application

Primarily used to supply power from utility poles or transformers to residential/commercial weather heads. Suitable for overhead service drops in urban/rural areas, secondary distribution between poles, and temporary setups, providing safe, efficient 600V single-phase power transmission in diverse environments.

Technical Advantages

● 30+ years of manufacturing experience
● ISO and UL certified production
● Customized cable and transformer solutions

Product Packaging

Wires and Cables packaging (1)
Wires and Cables packaging (1)
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Wires and Cables packaging (8)

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FAQ From Customers

What are the advantages of power cables and overhead lines?
(1) Reliable operation, because it is installed in a hidden place such as underground, it is less damaged by external forces, has less chance of failure, and the power supply is safe, and it will not cause harm to people;
(2) The maintenance workload is small and frequent inspections are not required;
(3) No need to erect towers;
(4) Help improve power factor.
Which aspects should be considered when choosing the cross section of a power cable?
(1) The long-term allowable working current of the cable;
(2) Thermal stability once short circuited;
(3) The voltage drop on the line cannot exceed the allowable working range.
What are the measures for cable fire prevention?
(1) Use flame-retardant cables;
(2) Use fireproof cable tray;
(3) Use fireproof paint;
(4) Fire partition walls and fire baffles are installed at cable tunnels, mezzanine exits, etc.;
(5) Overhead cables should avoid oil pipelines and explosion-proof doors, otherwise local pipes or heat insulation and fire prevention measures should be taken.
What should be paid attention to during the transportation and handling of cables?
(1) During transportation, loading and unloading, cables and cable reels should not be damaged. It is strictly forbidden to push the cable reels directly from the vehicle. Generally, cables should not be transported and stored flat.
(2) Before transporting or rolling the cable reel, ensure that the cable reel is firm, the cable is wound tightly, the oil pipe between the oil-filled cable and the pressure oil tank should be fixed without damage, the pressure oil tank should be firm, and the pressure indication should meet the requirements.
What inspections should be carried out for the acceptance of cable lines?
(1) The cable specifications should meet the regulations, the arrangement should be neat, no damage, and the signs should be complete, correct and clear;
(2) The fixed bending radius of the cable, the related distance and the wiring of the metal sheath of the single-core power cable should meet the requirements;
(3) The cable terminal and the middle head should not leak oil, and the installation should be firm. The oil pressure of the oil-filled cable and the meter setting should meet the requirements;
(4) Good grounding;
(5) The color of the cable terminal is correct, and the metal parts such as the bracket are completely painted;
(6) There should be no debris in the cable trench, tunnel, and bridge, and the cover should be complete.

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