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NSGAFÖU 1.8/3kV Rubber Cable
NSGAFÖU 1.8/3kV Rubber Cable

NSGAFÖU 1.8/3kV Rubber Cable

NSGAFÖU 1.8/3kV Rubber Cable is a robust, single-core flexible power cable engineered for extreme mechanical and environmental stresses in mining, tunneling, cranes, and mobile machinery. It features finely stranded tinned copper conductors (class 5) for superior flexibility and corrosion resistance, EPR (ethylene propylene rubber) insulation for excellent dielectric strength and 90°C continuous rating (250°C short-circuit), and a tough CPE (chlorinated polyethylene) or neoprene outer sheath providing outstanding oil resistance, flame retardancy (IEC 60332-1), abrasion/tear resistance, and weatherproofing. Compliant with DIN VDE 0250-813 / HD 22.16 S2 standards, it offers high mechanical strength, tight bending radii, and reliable performance in wet, oily, or abrasive conditions. The NSGAFÖU 1.8/3kV is ideal for trailing cables, reeling systems, and power connections where flexibility, durability, and safety are essential.
Voltage Rating(Uo/U) 1.8/3kV
Temperature Rating Fixed: -40°C to +90°C
Flexed: - 25°C to +90°C
Minimum Bending Radius Fixed: 4 x overall diameter
Flexed: 5 x overall diameter
Construction
Technical Specifications
Quality Control
Application

Construction

NSGAFÖU 1.8/3kV Rubber Cable Constrution
NSGAFÖU 1.8/3kV Rubber Cable Constrution

Conductor

Class 5 flexible tinned copper conductor

Insulation

EPR (Ethylene Propylene Rubber)

Sheath

PCP (Polychloroprene)

Sheath Colour

Black

Manufacturer Standard

VDE 0250

Flame retardant

IEC/EN 60332-1-2

Application

NSGAFÖU 1.8/3kV Rubber Cable is suitable for single-core wiring in switchgear, equipment, trains, and buses. It is ideal for fixed installation and internal connections in dry environments.

Technical Specifications

NSGAFÖU 1.8/3kV Rubber Cable
NSGAFÖU 1.8/3kV Rubber Cable Data Sheet
No of Cores Nominal Cross Sectional Area
mm²
Nominal Thickness of Insulation Nominal Thickness of Sheath
mm
Nominal Overall Diameter
mm
Nominal Weight
kg/km
1 1.5 1.3 0.8 6.3 51
1 2.5 1.3 0.8 6.7 63
1 4 1.3 0.8 7.4 82
1 6 1.3 0.8 7.9 103
1 10 1.5 0.8 9.5 159
1 16 1.5 0.8 10.5 219
1 25 1.6 1 12.8 335
1 35 1.6 1 14.1 435
1 50 1.8 1 15.9 582
1 70 1.8 1 17.8 757
1 95 2.2 1 20.1 1040
1 120 2.2 1 22 1289
1 150 2.2 1.2 24 1581
1 185 2.4 1.2 26.3 1895
1 240 2.6 1.2 29.6 2452
1 300 2.8 12 32.2 2998
1 400 3.1 1.4 40.5 4200
1 500 3.4 1.6 42.0 5500

Quality Control

NSGAFÖU 1.8/3kV Rubber Cable
Raw Material Test

Raw Material Test

Raw Material Test for NSGAFOU 1.8/3kV Rubber Cable ensures heavy-duty mining-grade quality and compliance with VDE 0250-813. The rigorous process includes:Insulation Testing: EPR insulation evaluated for tensile (>6.5 MPa), elongation (>300%), dielectric strength (>20 kV/mm), thermal aging (90°C/168h), hot set test (≤175% elongation after 200°C/15 min), and oil resistance (EN 60811).Sheath Compound Evaluation: CPE/neoprene sheath tested for oil resistance (EN 60811), flame retardancy (IEC 60332-1), abrasion/tear strength, ozone/UV resistance (EN 50396), and mechanical protection in mining conditions.Environmental & Flame Check: Materials assessed for low smoke/halogen (if required), and weather resistance for outdoor/wet use.

Process inspection

Process inspection

Process Inspection during manufacturing of NSGAFOU 1.8/3kV Rubber Cable maintains precision for heavy-duty performance. Steps include: Insulation Extrusion: Apply EPR insulation at controlled thicknesses; inline scanners, spark testers, and eccentricity monitors detect voids or defects. Outer Sheath Extrusion: Extrude CPE/neoprene sheath; real-time checks on thickness, surface finish, adhesion, and integration.Continuous Monitoring: Track conductor resistance, insulation integrity, overall diameter, and sheath properties throughout.Parameter Adjustment & Sampling: Optimize extrusion temperature/speed; frequent samples tested for dielectric strength, oil resistance, and mechanical properties, deviations corrected immediately.

Finished Product

Finished Product

Finished Product Test confirms the NSGAFOU 1.8/3kV Rubber Cable meets VDE 0250-813 standards before shipment. The procedure includes: Visual & Dimensional Inspection: Examine full length for defects, uniformity, markings, and measure outer diameter/weight per meter. Electrical Tests: DC resistance, insulation resistance (>1000 MΩ·km), high-voltage withstand (9kV/5 min), and partial discharge. Mechanical Evaluation: Bending radius (4–6× OD), tensile strength, abrasion, tear, and crush resistance tested. Sheath & Insulation Performance: Oil immersion, flame retardancy (IEC 60332-1), thermal aging, and moisture resistance verified.

Application

The NSGAFÖU 1.8/3kV Rubber Cable is perfect for underground mining trailing/reeling, tunnel boring machines, crane power supply, mobile equipment connections, port machinery, and industrial applications requiring high-flex, oil/abrasion/flame resistant single-core rubber cable in harsh, wet, or dynamic environments.

Technical Advantages

● 30+ years of manufacturing experience
● ISO and UL certified production
● Customized cable and transformer solutions

Product Packaging

Wires and Cables packaging (1)
Wires and Cables packaging (1)
Wires and Cables packaging (2)
Wires and Cables packaging (2)
Wires and Cables packaging (3)
Wires and Cables packaging (3)
Wires and Cables packaging (4)
Wires and Cables packaging (4)
Wires and Cables packaging (5)
Wires and Cables packaging (5)
Wires and Cables packaging (6)
Wires and Cables packaging (6)
Wires and Cables packaging (7)
Wires and Cables packaging (7)
Wires and Cables packaging (8)
Wires and Cables packaging (8)

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FAQ From Customers

What are the advantages of power cables and overhead lines?
(1) Reliable operation, because it is installed in a hidden place such as underground, it is less damaged by external forces, has less chance of failure, and the power supply is safe, and it will not cause harm to people;
(2) The maintenance workload is small and frequent inspections are not required;
(3) No need to erect towers;
(4) Help improve power factor.
Which aspects should be considered when choosing the cross section of a power cable?
(1) The long-term allowable working current of the cable;
(2) Thermal stability once short circuited;
(3) The voltage drop on the line cannot exceed the allowable working range.
What are the measures for cable fire prevention?
(1) Use flame-retardant cables;
(2) Use fireproof cable tray;
(3) Use fireproof paint;
(4) Fire partition walls and fire baffles are installed at cable tunnels, mezzanine exits, etc.;
(5) Overhead cables should avoid oil pipelines and explosion-proof doors, otherwise local pipes or heat insulation and fire prevention measures should be taken.
What should be paid attention to during the transportation and handling of cables?
(1) During transportation, loading and unloading, cables and cable reels should not be damaged. It is strictly forbidden to push the cable reels directly from the vehicle. Generally, cables should not be transported and stored flat.
(2) Before transporting or rolling the cable reel, ensure that the cable reel is firm, the cable is wound tightly, the oil pipe between the oil-filled cable and the pressure oil tank should be fixed without damage, the pressure oil tank should be firm, and the pressure indication should meet the requirements.
What inspections should be carried out for the acceptance of cable lines?
(1) The cable specifications should meet the regulations, the arrangement should be neat, no damage, and the signs should be complete, correct and clear;
(2) The fixed bending radius of the cable, the related distance and the wiring of the metal sheath of the single-core power cable should meet the requirements;
(3) The cable terminal and the middle head should not leak oil, and the installation should be firm. The oil pressure of the oil-filled cable and the meter setting should meet the requirements;
(4) Good grounding;
(5) The color of the cable terminal is correct, and the metal parts such as the bracket are completely painted;
(6) There should be no debris in the cable trench, tunnel, and bridge, and the cover should be complete.

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