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Oil Immersed Transformer1
Oil Immersed Transformer2
Oil Immersed Transformer4
Oil Immersed Transformer5
Oil Immersed Transformer1
Oil Immersed Transformer2
Oil Immersed Transformer4
Oil Immersed Transformer5

10kV Oil Immersed Transformer

The 10kV Oil Immersed Transformer is a high-performance, three-phase distribution transformer engineered for reliable medium-voltage power conversion in AC 50/60Hz systems. Featuring a fully sealed corrugated tank design, it eliminates the need for an oil conservator while providing excellent moisture resistance and extended service life. This transformer excels in energy savings, with up to 30% lower no-load losses compared to older models, making it ideal for modern grid upgrades and sustainable power distribution.
Primary Voltage Ratings 34.5-19.92/13.8-7.957, 24.94, 26.25, 33 or others
Secondary Voltage Ratings 480/277V, 400/230V, 380/220V or customized
H.V. Tap Range ± 2×2.5% HV taps or others
Type Oil immersed distribution transformer
BIL 10 kV
Standards IEEE, ANSI, NEMA, IEC, CE
Application industrial parks and factories, rural power grid
Power Rating 30kVA - 5000kVA
Certificate UL, CESI, IEEE
Cooling Method ONAN, ONAN/ONAF, KNAN, KNAN/KNAF
Oil Mineral Oil or FR3
Opeartion Step Down & Step Up
Technical Specifications
Customization Optional
Packing and Shipping
Manufacturer Test
Routine Testing
Application

Technical Specifications

10kV Oil Immersed Transformer
Technical Specifications
Accessories
Rated Power 30kVA - 5000kVA
Rating Primary Voltage 2.4 - 34.5kV
Secondary Voltage 480/277V
400/230V
380/220V
Customized
Frequency 50/60Hz
Vector Group Dyn11, Yyn0, Dyn5
Winding Material Aluminum/Copper
Efficiency As IEEE, Doe 2016, CAS Std or Customized
Impedance Voltage Nominal 2% or Customized 1.1 - 5.75% 
Altitude ≤1,000m or Customized
Color ANSI 70 Light gray/Munsell 7GY3.29/1.5 or customized, etc
Tank material Mild Steel, 304 Stainless Steel
Insulating Oil Weight 850 kg
Total Weight 5000 kg
Outline Dimensions(L×W×H)in. 2650 × 1650 × 2450(mm)
HV Bushing
LV Bushing
Tap changer
Oil level gauge
Oil temperature indicator
Pressure relief device
Pressure vacuum gauge
Lifting hook for complete transformer
Name plate
Radiators
Oil upper filtering valve
Oil drain valve with 3/8" sampler

Customization Optional

10kV Oil Immersed Transformer
Our 10kV oil immersed transformers offer extensive customization to match specific project requirements, voltage needs, and environmental conditions. Customers can select rated capacities from 30kVA to 4000kVA, with primary voltages of 10kV (or 6kV/6.3kV/6.6kV options) and secondary voltages including 0.4kV, 0.433kV, or custom low-voltage configurations. Tap changers are available as off-circuit (no-excitation) or on-load voltage regulation for dynamic grid stability. Core materials include high-permeability grain-oriented silicon steel or amorphous metal for ultra-low no-load losses, while windings can be crafted from copper or aluminum to optimize cost and performance. Further personalization includes cooling enhancements like additional radiators for extreme ambient temperatures (-30°C to +50°C), special insulation oils (mineral or eco-friendly variants) for fire-prone or sensitive areas, and enclosure upgrades such as anti-corrosion coatings, seismic reinforcements, or IP-rated protection for harsh outdoor/indoor installations.
Accessories like conservators (if required), Buchholz relays, oil temperature indicators, winding temperature gauges, and smart monitoring systems (IoT-enabled for real-time data) can be integrated. We support vector groups (Dyn11, Yyn0, etc.), frequency adaptations (50Hz/60Hz), and compliance with global standards (IEC, IEEE, ANSI). Short-circuit impedance, efficiency levels, and noise reduction can be tailored to meet utility or industrial specifications, ensuring seamless integration into substations, renewable setups, or mining operations. Our engineering team collaborates closely to deliver bespoke solutions that enhance energy efficiency, reduce lifecycle costs, and align with regional regulations.

Packing and Shipping

10kV Oil Immersed Transformer
Careful packing and secure shipping are critical for safeguarding the integrity of 10kV oil immersed transformers during global transport. Each unit undergoes thorough pre-packing inspection to confirm no leaks, secure components, and proper sealing of all openings. The transformer tank is typically shipped filled with insulating oil to maintain positive pressure (0.01-0.03 MPa) and prevent moisture ingress, especially for units under 80 tons. For larger capacities, oil may be partially drained or fully removed to comply with weight limits, with separate sealed drums for on-site refilling. Radiators, bushings, conservators (if applicable), and control cabinets are detached and individually protected with foam padding, shrink-wrap, and moisture-resistant liners.
Export-grade packaging employs robust wooden crates or steel frames compliant with ISPM-15 standards, featuring custom blocking, bracing, and shock-absorbing materials to withstand vibrations, impacts, and tilting. Desiccant packs, rust inhibitors, and humidity indicators are included to monitor conditions. Shock recorders and tilt indicators are attached to log any excessive movement, ensuring accountability. For sea freight—common for international shipments—transformers are secured on flat-rack containers, open-top containers, or RoRo vessels with salt-fog-resistant coatings and weatherproof sheathing.
Documentation accompanies every shipment, including packing lists, commercial invoices, certificates of origin, test reports, installation manuals, lifting diagrams, and bills of lading. Customs HS codes, export permits, and oil handling declarations are prepared to facilitate smooth clearance. Upon arrival, buyers receive guidance for inspection, storage (avoid direct sunlight, maintain positive pressure if oil-filled), and professional unloading using cranes at marked lift points.
We coordinate multimodal logistics—road to port, then ocean or rail—tailored to destination constraints, offering optional services like on-site supervision, oil processing, and commissioning. This comprehensive approach minimizes risks, preserves transformer performance, and ensures timely delivery worldwide.
Oil Immersed Transformer package
Oil Immersed Transformer package mini
32
32 years of industry experience

Manufacturer Test

10kV Oil Immersed Transformer
Oil Immersed Transformer Progress Test

Progress Test

During core production, the progress test includes silicon steel sheet inspection for burr-free edges, grain orientation and stacking quality to minimize eddy current losses, followed by core assembly check for mitered joints tightness and clamping pressure verification to prevent vibration noise. Coil winding progress test verifies conductor material purit,y tension control layer insulation application and turn accuracy using precision counters, dielectric withstand between layers. After winding insertion into core assembly test measures inter-winding clearances and secures compression bands for mechanical stability. Tank fabrication progress test examines corrugated wall welding seams for leak-proof integrity pressure resistance and surface treatment against corrosion. Final pre-assembly progress test confirms all components alignment bushings radiators valves installation and preliminary oil filling simulation to detect any assembly defects early ensuring seamless transition to full testing phase.

2500kVA Oil Immersed Transformer  Design Tests

Design Tests

All transformers will be tested after finishing the production, test items as follows:
♦ Insulation Power Factor
♦ Ratio, Polarity, and Phase Relation
♦ Winding Resistance
♦ Impulse Tests
♦ On load Loss Test
♦ No Load Loss Test
♦ Leak Test
♦ DC Insulation Resistance Test
♦ Transformer Turns Ratio/TTR (All Tap Voltages)
♦ Impedance Voltage & Load Loss (Rated Voltage)
♦ Polarity, 1-Ph / Phase Relation, 3-Ph (Rated Voltage)
♦ Excitation & No-Load Loss (Rated Voltage)
♦ Insulation Resistance (Rated Voltage)
♦ Temperature Rise
♦ Dielectric Withstand (Hipot)

China NPC ELECTRIC

Transformer Factory Acceptance Test

Factory Acceptance Test (FAT) for 10kV oil immersed transformer begins with routine dielectric tests including applied voltage withstand and induced voltage test to verify insulation integrity between windings and ground per IEC 60076 standards. Winding resistance measurement uses the DC bridge method at the reference temperature to confirm conductor continuity and detect manufacturing anomalies. Voltage ratio and polarity/phase displacement check via turns ratio tester ensures accurate transformation ratios and vector group compliance (e.g. Dyn11). No-load loss and current test at rated voltage measures core performance exciting current harmonics, confirming low no-load losses and efficient magnetization. Load loss and impedance voltage test applies reduced voltage to the short-circuited secondary, calculating copper losses, short-circuit impedance for overload and stability assessment.

Routine Test - Leak Test

Purpose of Testing
The purpose of water leakage test is to check whether there is leakage in the equipment or system, to ensure that it has good sealing and safety during use. The integrity of the equipment can be verified by simulating the pressure or load conditions in the working environment.
Testing Equipment
Leakage current tester (e.g. Fluke, Hioki, Megger, etc.)
Voltage source (usually 500V, 1 KV or 2.5 KV, customized according to test requirements)
Temperature and humidity meter
Ground electrode
Pre-Test Preparation
Ensure that the test environment conditions are suitable for leak testing. Test between 20°C and 30°C. Relative humidity should be less than 75% to avoid moisture affecting the test equipment and results.
Test Progress
Connect the Test Instrument:
Properly connect the test equipment (such as a leak detector) to the pipe, container or sealing structure of the device under test.
Apply Test Voltage:
Apply the appropriate test pressure (e.g. 10 bar, 15 bar, etc.) depending on the equipment's operating pressure or test standard.
Measure and Record
Start the test and record the following parameters:
Applied test pressure
Leakage (can be monitored by flow meter or other equipment)
Time record (to ensure that the test time meets the standard requirements)
Initial pressure and final pressure (if any changes)
Check for leaks
Check for leaks on equipment surfaces and joints by using a foam detector, gas leak detector, or other suitable method.
Repeat Testing (if necessary)
If the test finds leakage or there is any doubt, repeat the test as necessary to verify the sealing of different locations or different equipment parts.
Evaluation Criteria (Reference)
No leakage (excellent): No leakage during the test, the equipment is completely sealed.
Minor leakage (good): Very small leakage is allowed, and it is necessary to judge whether it is qualified according to industry standards.
*These comprehensive tests ensure that each transformer meets performance standards and operates reliably under various conditions.
2500kVA Oil Immersed Transformer Routine Test

Application

It is suitable for various scenarios such as power distribution in urban residential communities, power supply in industrial parks and factories, rural power grid transformation, grid connection of photovoltaic power stations, voltage boosting of wind farms, power supply in mining areas, substations in commercial complexes, and load centers of chemical and metallurgical enterprises, providing stable and efficient 10kV medium-voltage power distribution solutions.

Technical Advantages

● 30+ years of manufacturing experience
● ISO and UL certified production
● Customized cable and transformer solutions

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FAQ From Customers

What is a Transformer?
A transformer is an electrical device used to change the voltage of alternating current (AC). It works on the principle of electromagnetic induction, converting high-voltage current into low-voltage current or low-voltage current into high-voltage current. Transformers are widely used in power transmission, distribution systems, and various electronic devices.
What are the main uses of a transformer?
The main use of a transformer is voltage conversion. Transformers are used in power transmission systems to help transfer electricity from power plants to consumers. In addition, transformers are also used in electronic devices such as chargers, televisions, power adapters, etc., to adjust the voltage to meet the requirements of different devices.
Do you have UL listed?
Yes, our transformer has UL listed. We have exported to America many pad mounted transformer,substation transformer and HV.

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