Type 209 Flexible Copper Screened Mining Cable
The Type 209 Flexible Copper Screened Mining Cable is a medium-voltage rubber-insulated cable designed for heavy-duty mining operations. It features tinned annealed copper conductors, EPR insulation, and a flexible copper wire/polyamide braid screen for superior electrical shielding. The extra heavy-duty PCP sheath provides oil resistance, flame retardancy, and high mechanical strength, making it ideal for trailing, feeder, and drilling applications in mining. Available in 1.1kV, 3.3kV, 6.6kV, and 11kV ratings, this cable complies with AS/NZS 2802 and ensures long service life under extreme conditions.
-
Voltage Rating
Type 209.1 – 1.1kV
Type 209.3 – 3.3kV
Type 209.6 – 6.6kV
Type 209.11 – 11kV - Temperature Rating -25°C to +90°C
Construction
Technical Specifications
Quality Control
Application
Construction
Type 209 Flexible Copper Screened Mining Cable Constrution
Conductor
Tinned anneaIed copper wires
Insulation
EPR (EthyIene PropyIene Rubber) type R–EP–90
Separator/Screen
1.1kV: Paper separator
Other voItages semi–conductive thermosetting compound
Other voItages semi–conductive thermosetting compound
Insulation Screen
1.1kV: Synthetic tape
From 3.3kV: Semi–conductive thermosetting compound
From 3.3kV: Semi–conductive thermosetting compound
Screen
Tinned copper/poIyamide braid
Central Pilot Core
EPR covered fIexibIe stranded Tinned Copper
Cable Assembly
Three screened power Iaid up with right hand direction on cradIe separator with centraI piIot core
Sheath Colour
BIack
Manufacturer Standard
AS/NZS 1802:2003, AS/NZS 1125:2001
Cradle Separator
Semi–conductive thermosetting compound
Sheath
PCP (PoIychIoroprene) thermosetting compound HD–85–PCP – extra heavy duty, oiI resistance and fIame retardant
Application
Type 209 Flexible Copper Screened Mining Cable is used as a flexible feeder cable for machinery, especially suitable for trailing applications. It is also ideal for drills, handheld tools, and other industrial equipment in mining environments.
Technical Specifications
Type 209 Flexible Copper Screened Mining Cable
Type 209 Flexible Copper Screened Mining Cable
|
No. Of Cores |
NOMINAL CONDUCTOR AREA mm² |
NOMINAL INSULATION THICKNESS mm |
CODE SCREEN SIZE mm |
AREA OF SCREEN mm² |
STRAND SIZE PILOT mm² |
NOMINAL SHEATH THICKNESS mm |
NOMINAL DIAMETER mm |
NOMINAL WEIGHT kg/km |
| 3 | 6 | 1.5 | 7/0.25 | 7.2 | 24/0.20 | 3.8 | 30 | 129 |
| 3 | 10 | 1.5 | 7/0.25 | 8.6 | 24/0.20 | 3.8 | 32.6 | 157 |
| 3 | 16 | 1.6 | 7/0.25 | 9.6 | 24/0.20 | 4.0 | 35.8 | 157 |
| 3 | 25 | 1.6 | 7/0.25 | 11.3 | 24/0.20 | 4.3 | 39.7 | 255 |
| 3 | 35 | 1.6 | 7/0.25 | 12.4 | 24/0.20 | 4.6 | 43.1 | 312 |
| 3 | 50 | 1.7 | 7/0.25 | 14.1 | 40/0.20 | 5.0 | 48.4 | 386 |
| 3 | 70 | 1.8 | 7/0.25 | 16.8 | 40/0.20 | 5.4 | 54.0 | 503 |
| 3 | 95 | 2 | 7/0.25 | 18.2 | 40/0.20 | 6.0 | 58.8 | 605 |
| 3 | 120 | 2.1 | 7/0.25 | 20.3 | 40/0.20 | 6.4 | 64.6 | 741 |
| 3 | 150 | 2.3 | 7/0.25 | 22.3 | 40/0.20 | 6.9 | 70.3 | 896 |
| 3 | 185 | 2.5 | 7/0.30 | 30.2 | 40/0.20 | 7.4 | 74.8 | 1107 |
| 3 | 240 | 2.8 | 7/0.30 | 33.6 | 40/0.20 | 8.2 | 86.1 | 1365 |
| 3 | 300 | 3 | 7/0.40 | 50.1 | 40/0.20 | 8.8 | 95.2 | 1715 |
| 3 | 16 | 3 | 7/0.25 | 13.4 | 24/0.20 | 5.3 | 46.7 | 301 |
| 3 | 25 | 3 | 7/0.25 | 14.8 | 24/0.20 | 5.6 | 50.6 | 369 |
| 3 | 35 | 3 | 7/0.25 | 15.1 | 24/0.20 | 5.9 | 54.0 | 431 |
| 3 | 50 | 3 | 7/0.25 | 17.5 | 40/0.20 | 6.3 | 58.1 | 507 |
| 3 | 70 | 3 | 7/0.25 | 19.6 | 40/0.20 | 6.6 | 65.0 | 624 |
| 3 | 95 | 3 | 7/0.25 | 20.6 | 40/0.20 | 7.1 | 66.7 | 719 |
| 3 | 120 | 3 | 7/0.30 | 27.2 | 40/0.20 | 7.4 | 72.6 | 876 |
| 3 | 150 | 3 | 7/0.40 | 36.6 | 40/0.20 | 7.8 | 78.6 | 1072 |
| 3 | 185 | 3 | 7/0.40 | 43.1 | 40/0.20 | 8.2 | 83.8 | 1236 |
Quality Control
Type 209 Flexible Copper Screened Mining Cable
Raw Material Test
Raw Material Test for Type 209 Flexible Copper Screened Mining Cable prioritizes mining safety and durability. Steps include: Certification Verification: Tinned copper conductors and EPR/rubber sheath meet AS/NZS 2802 standards for mining use. Conductor Testing: Tensile, elongation, conductivity, tin coating analysis. Insulation Evaluation: EPR dielectric strength, thermal stability, hot set test. Shielding Check: Tinned copper braid coverage (>80%), conductivity, braid integrity. Sheath Testing: Flame retardancy, oil/abrasion resistance, and mechanical properties. Batch Rejection: Non-compliant quarantined. Approved materials ensure the Type 209 Flexible Copper Screened Mining Cable's performance and safety.
Process inspection
Process Inspection for Type 209 Flexible Copper Screened Mining Cable enforces mining-grade quality. The procedure features: Stranding Control: Uniform tinned copper stranding. Insulation Extrusion: EPR applied with defect detection. Braid Application: High-coverage tinned copper monitored. Sheath Extrusion: Flame-retardant rubber applied with adhesion checks. Ongoing Checks: Resistance, integrity, diameter monitoring. Correction: Immediate fixes. This guarantees the Type 209 Flexible Copper Screened Mining Cable excels in mining trailing applications.
Finished Product
Finished Product Test validates the Type 209 Flexible Copper Screened Mining Cable for deployment. Steps include:Inspection: Visual/dimensional/marking verification. Electrical: Resistance, insulation, withstand, partial discharge. Mechanical: Bending, tensile, crush/abrasion resistance. Performance: Flame retardancy, oil resistance, thermal aging. Shielding: Coverage, transfer impedance checks. Release: Only passing Type 209 Flexible Copper Screened Mining Cable approved for reliable underground mining use.
Application
The Type 209 Flexible Copper Screened Mining Cable excels in underground coal and metalliferous mining for trailing/reeling power to continuous miners, shuttle cars, longwall equipment, loaders, drills, and mobile machinery requiring flexible, screened, flame-retardant cable with high mechanical protection and EMI shielding.
Technical Advantages
● 30+ years of manufacturing experience
● ISO and UL certified production
● Customized cable and transformer solutions
Product Packaging
Wires and Cables packaging (1)
Wires and Cables packaging (2)
Wires and Cables packaging (3)
Wires and Cables packaging (4)
Wires and Cables packaging (5)
Wires and Cables packaging (6)
Wires and Cables packaging (7)
Wires and Cables packaging (8)
Related Products
Photovoltaic Solar H1Z2Z2-K Cable
H1Z2Z2-K is a single-core DC 1500V cable specially designed for photovoltaic systems. It is widely used for connections between solar panels and inverters in solar power installations. Compliant with EN 50618 and IEC 62930 standards, it is suitable for indoor and outdoor use, both in fixed and mobile installations, and can withstand harsh environmental conditions. For installations where fire, smoke emissions, and toxic fumes create a potential risk to life and equipment, Water resistant to AD8.
1/0 Ranella Aluminum Conductor Triplex Overhead Service Drop Cable
1/0 Ranella Triplex Service Drop Cable is a reliable overhead cable for secondary power distribution to residential service entrances. Featuring two 1/0 AWG aluminum phase conductors and one neutral messenger (7-strand) insulated with XLPE or PE and assembled in triplex configuration, it provides excellent mechanical strength and weather resistance. Compliant with ASTM B-230, B-231, ICEA S-76-474, and ANSI/ICEA standards, this cable supports 600V applications with high UV, moisture, and abrasion protection. The self-supporting messenger reduces sag and simplifies installation over medium spans. The 1/0 Ranella Triplex Service Drop Cable ensures low power losses, high current capacity, and long service life in harsh outdoor conditions. Lightweight and flexible, it is widely used for two-phase service drops with neutral in urban, suburban, and rural areas requiring safe, cost-effective aerial connections from utility poles to homes.2Y-high-voltage-power-cable.webp)
A2XS(FL)2Y HDPE High Voltage 26/45 (52) kV Power Cable
A2XS(FL)2Y HDPE High Voltage 26/45 (52) kV Power Cable is a high-performance single-core aluminum conductor cable designed for medium-to-high voltage power transmission. It features XLPE insulation, extruded semi-conductive conductor and insulation screens, and semi-conductive water-swellable tapes for longitudinal water blocking. A longitudinally applied aluminium tape moisture barrier coated with PE copolymer ensures outstanding moisture resistance and mechanical protection. The HDPE oversheath provides superior abrasion, chemical, and environmental resistance, making it suitable for direct burial, underwater, outdoor, indoor, and duct installations in power stations, industrial sites, and distribution networks. Complying with IEC 60840 standards, it ensures long-term, reliable electrical performance in challenging environments.
Instrumentation Cables—XLPE Insulated,Individual &Overall Screened,Unarmoured PVC Sheathed Cables(CU/XLPE/IOSCR/PVC)
Instrumentation Cables are multi-conductor cables that carry and transport low-voltage electrical signals. These low-voltage signals are used to control and monitor electrical power systems. Instrumentation cables have many different industrial applications that include broadcasting, equipment control, such as drilling and pumping in the oil and gas industry, and data transfer, which includes analog and digital signals. They are manufactured according to the BS EN 50288-7 and BS EN 50288-1 standards to ensure quality. Depending on the application, instrumentation cables can be insulated with PVC or XLPE; the cables can be armoured or unarmoured. The sheathing materials can be of PVC, LSZH, or PE. The cables can have additional flame retardant or flame retardant properties, and they can be manufactured with special protections such as lead sheaths, or DRYLAM or AIRBAG technology.
CAIRO AAAC Conductor Cable
CAIRO AAAC (All Aluminum Alloy Conductor) cables comply with ASTM B399 standards and offer high tensile strength, good conductivity, and resistance to corrosion. Named "Cairo" for its 600 mm² nominal area with 61-strand configuration, it offers superior conductivity (53% IACS) and tensile strength (295 MPa min) compared to ACSR. Made from heat-treated aluminum-magnesium-silicon alloy (6201-T81), this cable provides excellent corrosion resistance, low weight, and reduced sag for longer spans. Compliant with ASTM B398, B399, IEC 61089, and BS EN 50182 standards, it supports voltages up to 33kV with ampacity up to 1000A at 75°C. The homogeneous alloy construction eliminates bimetallic corrosion and ensures uniform mechanical properties. The Cairo AAAC Conductor Cable minimizes line losses, withstands harsh weather, and requires minimal maintenance. Ideal for rural electrification, urban upgrades, and renewable energy integrations, it delivers reliable, cost-effective power in overhead lines worldwide, outperforming traditional conductors in corrosive or coastal environments.
DARIEN AAAC Conductor Cable
DARIEN AAAC (All Aluminum Alloy Conductor) cables are manufactured in compliance with ASTM B399 and IEC 61089 standards, offering excellent conductivity, high tensile strength, and outstanding corrosion resistance. With 700 mm² nominal area and 61-strand construction, it features heat-treated aluminum-magnesium-silicon alloy (6201-T81) for enhanced strength (295 MPa min) and conductivity (53% IACS min). Meeting ASTM B398, B399, IEC 61089, and BS EN 50182 standards, this cable supports ampacity up to 1100A at 75°C and voltages up to 33kV. The uniform alloy eliminates bimetallic issues, offering superior corrosion resistance in harsh environments compared to ACSR. Low weight reduces sag and installation costs, enabling longer spans. The Darien AAAC Conductor Cable provides minimal electrical losses, high mechanical endurance, and excellent weather tolerance. Flame-retardant options available. Suited for urban grids, renewable connections, and coastal installations, it ensures cost-effective, maintenance-free power delivery in overhead systems globally, outperforming traditional conductors in reliability and lifespan.FAQ From Customers
-
What are the advantages of power cables and overhead lines?(1) Reliable operation, because it is installed in a hidden place such as underground, it is less damaged by external forces, has less chance of failure, and the power supply is safe, and it will not cause harm to people; (2) The maintenance workload is small and frequent inspections are not required; (3) No need to erect towers; (4) Help improve power factor.
-
Which aspects should be considered when choosing the cross section of a power cable?(1) The long-term allowable working current of the cable; (2) Thermal stability once short circuited; (3) The voltage drop on the line cannot exceed the allowable working range.
-
What are the measures for cable fire prevention?(1) Use flame-retardant cables; (2) Use fireproof cable tray; (3) Use fireproof paint; (4) Fire partition walls and fire baffles are installed at cable tunnels, mezzanine exits, etc.; (5) Overhead cables should avoid oil pipelines and explosion-proof doors, otherwise local pipes or heat insulation and fire prevention measures should be taken.
-
What should be paid attention to during the transportation and handling of cables?(1) During transportation, loading and unloading, cables and cable reels should not be damaged. It is strictly forbidden to push the cable reels directly from the vehicle. Generally, cables should not be transported and stored flat. (2) Before transporting or rolling the cable reel, ensure that the cable reel is firm, the cable is wound tightly, the oil pipe between the oil-filled cable and the pressure oil tank should be fixed without damage, the pressure oil tank should be firm, and the pressure indication should meet the requirements.
-
What inspections should be carried out for the acceptance of cable lines?(1) The cable specifications should meet the regulations, the arrangement should be neat, no damage, and the signs should be complete, correct and clear; (2) The fixed bending radius of the cable, the related distance and the wiring of the metal sheath of the single-core power cable should meet the requirements; (3) The cable terminal and the middle head should not leak oil, and the installation should be firm. The oil pressure of the oil-filled cable and the meter setting should meet the requirements; (4) Good grounding; (5) The color of the cable terminal is correct, and the metal parts such as the bracket are completely painted; (6) There should be no debris in the cable trench, tunnel, and bridge, and the cover should be complete.
Welcome your inquiry
Honesty, Integrity, Frugality, Activeness and Passion