0361TQ BS 638 Black Welding Cable
The 0361TQ BS 638 Black Welding Cable is a heavy-duty flexible welding cable optimized for high-current and harsh industrial applications. It includes finely stranded copper conductors (class 5) for outstanding flexibility and conductivity, EPR insulation for reliable dielectric/thermal properties (90°C rating), and a durable neoprene outer sheath with excellent oil resistance, flame retardancy (IEC 60332-1), abrasion/tear resistance, and weatherproofing. Compliant with BS 638 standard and rated 450/750V, it supports high current loads, tight bending radii, and reliable performance in welding environments. The 0361TQ is ideal for arc welding machines, electrode holders, earth returns, and portable power connections where durability, flexibility, and safety are paramount.
- Voltage Rating 100V (450V for non-welding applications)
- Temperature Rating Flexed: -20ºC to +85°C
- Minimum Bending Radius Flexed: 6 x overall diameter
Construction
Technical Specifications
Quality Control
Application
Construction
0361TQ BS 638 Black Welding Cable Constrution
Conductor
16mm² to 95mm² : Class 6 extra flexible copper conductor
120mm² and above: Class 5 flexible copper conductor
120mm² and above: Class 5 flexible copper conductor
Insulation
EPR (Ethylene Propylene Rubber)
Sheath
HOFR (Heat and Oil Resistant and Flame Retardant)
Sheath Colour
Black
Manufacturer Standard
BS638 Part 4* (withdrawn), EN 60228
Flame retardant
IEC/EN 60332-1-2
Separator
PET (Polyester Tape)
Application
The 0361TQ BS 638 Black Welding Cable is used to transmit high current from welding machines to welding tools, ensuring stable and reliable welding operations. It is suitable for flexible use with manual or automatic spot and wire welding equipment in assembly lines, machine tool manufacturing, automotive, and shipbuilding industries.
Technical Specifications
0361TQ BS 638 Black Welding Cable
0361TQ BS 638 Black Welding Cable Data Sheet
| Conductor Class | Nominal Cross Sectional Area mm² |
Total Radial Thickness of Covering mm |
Nominal Overall Diameter mm |
Nominal Weight kg/km |
| 6 | 16 | 2 | 9.7 | 215 |
| 6 | 25 | 2 | 11.2 | 305 |
| 6 | 35 | 2 | 12.4 | 400 |
| 6 | 50 | 2.2 | 14.3 | 587 |
| 6 | 70 | 2.4 | 16.3 | 775 |
| 6 | 95 | 2.6 | 18.6 | 1040 |
| 5 | 120 | 2.8 | 20.3 | 1256 |
| 5 | 150 | 3 | 22.6 | 1360 |
| 5 | 185 | 3.2 | 24.7 | 1875 |
| 5 | 240 | 3.4 | 27.8 | 2534 |
Quality Control
0361TQ BS 638 Black Welding Cable
Raw Material Test
Raw Material Test for 0361TQ BS 638 Black Welding Cable prioritizes BS 638 compliance and welding durability. Steps include: Certification Verification: Copper conductors and EPR/neoprene compounds meet BS 638 standards. Conductor Testing: Tensile, elongation, conductivity analysis. Insulation Evaluation: EPR dielectric strength, thermal stability, oil resistance. Sheath Checks: Oil/flame/abrasion resistance, ozone/UV stability. Thermal Validation: 90°C continuous, 200°C short-term rating. Batch Rejection: Non-compliant quarantined. Approved materials ensure the 0361TQ BS 638 Black Welding Cable's flexibility and welding reliability.
Process inspection
Process Inspection for 0361TQ BS 638 Black Welding Cable enforces heavy-duty quality. The procedure features: Stranding Control: Uniform copper stranding. Extrusion Monitoring: EPR insulation applied with defect detection. Sheath Extrusion: Neoprene sheath with adhesion checks. Ongoing Checks: Resistance, integrity, diameter monitoring. Optimization: Extrusion parameters adjusted. Correction: Immediate fixes. This guarantees the 0361TQ BS 638 Black Welding Cable excels in welding applications.
Finished Product
Finished Product Test validates the 0361TQ BS 638 Black Welding Cable for deployment. Steps include: Inspection: Visual/dimensional/marking verification. Electrical: Resistance, insulation, withstand. Mechanical: Bending, tensile, abrasion resistance. Performance: Oil/flame/thermal aging checks. Environmental: Ozone/UV resistance verification. Release: Only passing 0361TQ BS 638 Black Welding Cable approved for reliable welding use.
Application
The 0361TQ BS 638 Black Welding Cable excels in arc welding equipment, MIG/TIG machines, electrode holders, earth returns, industrial workshops, shipbuilding, construction sites, and mobile welding setups requiring heavy-duty, oil/abrasion/flame resistant flexible cable for high-current, harsh environment connections.
Technical Advantages
● 30+ years of manufacturing experience
● ISO and UL certified production
● Customized cable and transformer solutions
Product Packaging
Wires and Cables packaging (1)
Wires and Cables packaging (2)
Wires and Cables packaging (3)
Wires and Cables packaging (4)
Wires and Cables packaging (5)
Wires and Cables packaging (6)
Wires and Cables packaging (7)
Wires and Cables packaging (8)
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What are the advantages of power cables and overhead lines?(1) Reliable operation, because it is installed in a hidden place such as underground, it is less damaged by external forces, has less chance of failure, and the power supply is safe, and it will not cause harm to people; (2) The maintenance workload is small and frequent inspections are not required; (3) No need to erect towers; (4) Help improve power factor.
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Which aspects should be considered when choosing the cross section of a power cable?(1) The long-term allowable working current of the cable; (2) Thermal stability once short circuited; (3) The voltage drop on the line cannot exceed the allowable working range.
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What are the measures for cable fire prevention?(1) Use flame-retardant cables; (2) Use fireproof cable tray; (3) Use fireproof paint; (4) Fire partition walls and fire baffles are installed at cable tunnels, mezzanine exits, etc.; (5) Overhead cables should avoid oil pipelines and explosion-proof doors, otherwise local pipes or heat insulation and fire prevention measures should be taken.
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What should be paid attention to during the transportation and handling of cables?(1) During transportation, loading and unloading, cables and cable reels should not be damaged. It is strictly forbidden to push the cable reels directly from the vehicle. Generally, cables should not be transported and stored flat. (2) Before transporting or rolling the cable reel, ensure that the cable reel is firm, the cable is wound tightly, the oil pipe between the oil-filled cable and the pressure oil tank should be fixed without damage, the pressure oil tank should be firm, and the pressure indication should meet the requirements.
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What inspections should be carried out for the acceptance of cable lines?(1) The cable specifications should meet the regulations, the arrangement should be neat, no damage, and the signs should be complete, correct and clear; (2) The fixed bending radius of the cable, the related distance and the wiring of the metal sheath of the single-core power cable should meet the requirements; (3) The cable terminal and the middle head should not leak oil, and the installation should be firm. The oil pressure of the oil-filled cable and the meter setting should meet the requirements; (4) Good grounding; (5) The color of the cable terminal is correct, and the metal parts such as the bracket are completely painted; (6) There should be no debris in the cable trench, tunnel, and bridge, and the cover should be complete.
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